Our FR10 sample register gained one completed plate when I reopened the monitor. Nobody had started another check. The PLC still showed the earlier completion, and the application treated its first reading as a new event.
Developer suggested ignoring the first reading after reconnect. That feels like it could lose a real result if inspection finished while the monitor was away. What should we compare before deciding how to count it?
Compare the job reference on the retained result with the reference already saved in your application, because an opening screen should not get to invent a second plate.
We hit that maintenance-reset problem on another register. A run boundary went into the interface review. I'd ask about restore from a backup as well as an ordinary restart.
Then keep the reset boundary with the job reference in the proposed design; quality needs a plate's attempts linked together without accidentally joining it to another plate after maintenance.
Also decide what the operator sees when the references don't match. 'Complete' with a question buried in the log won't help the shift decide what is waiting.
The developer has separated those in the draft. They still want to delete my duplicate row by matching its time to the PLC result. I don't think that match is certain.
Is there any other retained evidence tying both rows to this plate? I would want the correction explained from what you can recover, without treating the proposed new identifiers as though they existed in the old data.
Quality has the original export and has marked the pair for review. New mock test now delivers one result twice and counts it once, using the proposed run and attempt references.
Yes. Unseen completed attempt counts once on reconnect. A repeat of that same result makes no change. Conflicting result for the same attempt is flagged instead of overwritten.
What happens if the application stops after saving the result but before updating its total? That interruption could leave another discrepancy even when duplicate messages are recognised correctly.
We reproduced that gap. Developer is changing how the saved results and displayed count are kept consistent. Glad we tried it before calling the counting fix finished.