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Opening the monitor adds a plate we never inspected

AlexBennett0733 · 2025年6月11日 23:57 UTC

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AL
AlexBennett0733
Our FR10 sample register gained one completed plate when I reopened the monitor. Nobody had started another check. The PLC still showed the earlier completion, and the application treated its first reading as a new event. Developer suggested ignoring the first reading after reconnect. That feels like it could lose a real result if inspection finished while the monitor was away. What should we compare before deciding how to count it?

21 条回复

LU
LucaBarnes0526

Compare the job reference on the retained result with the reference already saved in your application, because an opening screen should not get to invent a second plate.

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AL
AlexBennett0733

PLC has job 28 with a pass. Application saved a pass and time, but no job number. Both rows have different application times.

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DA
DavidBaker0519

Those times are observation times. Don't use them as job identities.

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PA
PavelCarter0962

Can job 28 be reused after a PLC restart? If it can, adding the number alone would leave you unable to distinguish two genuinely different jobs later.

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NA
NadiaChan1074

We hit that maintenance-reset problem on another register. A run boundary went into the interface review. I'd ask about restore from a backup as well as an ordinary restart.

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AL
AlexBennett0733

Normal restart retains it. Maintenance can reset the sequence. Controls says the present number is not unique across those resets.

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LU
LucaBarnes0526

Then keep the reset boundary with the job reference in the proposed design; quality needs a plate's attempts linked together without accidentally joining it to another plate after maintenance.

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DA
DavidBaker0519

Different things: job identity and physical plate identity. You'll need both if plates get retested.

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NA
NadiaChan1074

Also decide what the operator sees when the references don't match. 'Complete' with a question buried in the log won't help the shift decide what is waiting.

17
LU
LucaBarnes0526

Yes, I put those too close together; I mean preserve the link between an attempt and its plate, not use the plate number as the attempt number.

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AL
AlexBennett0733

The developer has separated those in the draft. They still want to delete my duplicate row by matching its time to the PLC result. I don't think that match is certain.

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PA
PavelCarter0962

Is there any other retained evidence tying both rows to this plate? I would want the correction explained from what you can recover, without treating the proposed new identifiers as though they existed in the old data.

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AL
AlexBennett0733

Operator sheet lists one check, but does not have a job reference. It supports one check happening. It doesn't identify which saved row to keep.

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NA
NadiaChan1074

Leave that to whoever owns the register correction. Don't silently delete a row and send the next shift a lower total with no explanation.

22
DA
DavidBaker0519

And preserve the original export before correcting anything.

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AL
AlexBennett0733

Quality has the original export and has marked the pair for review. New mock test now delivers one result twice and counts it once, using the proposed run and attempt references.

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LU
LucaBarnes0526

Does it also count a result first seen after reconnect, rather than always ignoring that first message?

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AL
AlexBennett0733

Yes. Unseen completed attempt counts once on reconnect. A repeat of that same result makes no change. Conflicting result for the same attempt is flagged instead of overwritten.

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PA
PavelCarter0962

What happens if the application stops after saving the result but before updating its total? That interruption could leave another discrepancy even when duplicate messages are recognised correctly.

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AL
AlexBennett0733

We reproduced that gap. Developer is changing how the saved results and displayed count are kept consistent. Glad we tried it before calling the counting fix finished.

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