Can't hand this intermittent stop over yet

CalebBennett0754 · 2025年4月27日 16:20 UTC

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CA
CalebBennett0754
Our FR10 connector-loading job stops now and then. Seller wants more than my video. What should I capture so evenings aren't stuck guessing?

20 条回复

HA
HarishChen1185

What's on the screen when it stops?

18分
CA
CalebBennett0754

Waiting for part. Thought it was a gripper fault because the fingers were empty.

10分
HA
HarishChen1185

Empty before the pick or after it? That changes where I'd start looking

12分
CA
CalebBennett0754

Before. It hasn't gone to the connector yet.

12分
HA
HarishChen1185

Then find what makes part available true. Could be the feeder, a sensor, or something in the app. Do you have a signal list?

6分
HA
HarishAllen0315

Is 'waiting for part' the exact screen text? Also, can the saved program tell you which condition that step is waiting for?

16分
CA
CalebBennett0754

Exact text, yes. Electrician found the condition: feeder-present input. We have the signal name now.

12分
HA
HarishChen1185

Was a connector actually sitting at that feeder position when it happened? The phone video might still answer that even if it missed the screen

17分
RI
RickShift

Does it happen after a refill?

11分
HA
HarishChen1185
回复 RickShift

Ours did. Feeder took longer to settle after refilling, and we blamed the camera for a week. Different setup, but Rick's question rings a bell

19分
EL
ElenaBrown0949
回复 RickShift

Have you got refill times in the shift notes? You could compare those with the stops before collecting another pile of video. I mean look for a link, not assume every stop after a refill has the same cause.

14分
HA
HarishChen1185

And keep the stops that don't match. They're usually the annoying ones that stop a neat theory being true

2分
CA
CalebBennett0754

Two recorded stops followed refills. One didn't. Video shows a connector at the pickup position.

23分
HA
HarishChen1185

Can your electrician compare the physical sensor light with the input the app saw? We need to find where the part disappears from the story

11分
HA
HarishAllen0315

Does the feeder-present input pass through a PLC before reaching the app? That would give your electrician another place to compare the state.

6分
CA
CalebBennett0754

Yes, through the PLC. Electrician has captured one stop where its input stayed false with a connector present.

23分
RI
RickShift

What did the sensor itself show?

11分
EL
ElenaBrown0949

That capture should help the seller's technician. Did you send it with the same incident's video and program step? Otherwise they may be comparing the new trace with the first stop you reported.

14分
HA
HarishChen1185
回复 RickShift

The sensor question is still open, Caleb. Don't lose it in the email trail

19分
CA
CalebBennett0754

Sent as one incident. Sensor light wasn't captured. Maintenance will check it; still no confirmed repair.

6分

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