The layer pattern fits, but some cartons sit over gaps

ThomasAdams0103 · 2026年9月2日 05:12 UTC

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TH
ThomasAdams0103
Our plan for planning alternating carton layers on a pallet with Universal Robots UR5e in a workshop packing department has a very neat alternating layer drawing. But a packed rectangular product box has a preferred support direction, and some rotated cartons sit over gaps. I want packaging support and tool access reviewed together before I accept the pattern. Where should I start?

16 条回复

JO
JoAllen0331

Does your layer drawing show the load-bearing carton edges and pallet deck beneath them? Add those, then overlay the complete gripper outline.

5分
TH
ThomasAdams0103

My current layer drawing shows carton footprints and a tool centre point only. It hasn't incorporated the support direction specified in the carton documentation.

14分
JO
JoAllen0331

@ThomasAdams0103 Give packaging and the integrator a drawing combining those details. A repeated unrotated layer is worth assessing alongside the alternating one because it may better suit the specified support direction.

20分
GA
GabrielBarnes0540

Don't let simpler sound like approved. An unrotated layer still needs its load and stability assessed with the actual contents.

2分
JO
JoAllen0331

@GabrielBarnes0540 Agreed; I meant a comparison option. Packaging must assess both arrangements with the specified cartons and contents, including support and stability.

8分
SO
SofiaBell0630

I thought alternating layers always made a stronger stack. Is that too simple?

17分
JO
JoAllen0331

@SofiaBell0630 Too general. The arrangement changes where loads pass through the cartons. Your packaging reviewer needs the actual construction and support geometry to judge it.

22分
TH
ThomasAdams0103

I've overlaid the layers and can identify carton edges positioned above gaps. I can now show packaging the actual support condition that concerned me.

6分
FA
FarahArcher0417

I had a separate dispatch setup where the carton top view omitted the pallet's deck gaps. Including the deck geometry exposed additional positions for packaging assessment.

14分
TH
ThomasAdams0103

@FarahArcher0417 Was your accepted pattern linked to a particular pallet specification? My drawing currently names only the overall pallet size.

13分
FA
FarahArcher0417

Include the deck geometry in the pattern's pallet reference. Matching overall dimensions don't establish identical support beneath the carton arrangement.

22分
JO
JoAllen0331

@ThomasAdams0103 For access, show the whole tool beside neighbouring cartons at the corner placements. The centre mark won't reveal body or finger overlap.

19分
TH
ThomasAdams0103

@JoAllen0331 With the complete outline added, my offline layout shows a tool overlap with a neighbouring carton at one corner. I'll identify that specific position for the integrator's assessment.

17分
GA
GabrielBarnes0540

Include approach and release, not just the final pose. Clearing the outline at the destination wouldn't establish access to it.

12分
TH
ThomasAdams0103

@GabrielBarnes0540 My next step is defined: combine support geometry and the complete tool in the layer drawings for packaging and integration assessment. The planning question is answered, with pattern acceptance still dependent on that review.

23分
JO
JoAllen0331

You've settled the review basis, with the actual pattern decision still tied to the packaging and integration assessments.

10分

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