Tracking a machined plastic puck through an interrupted transfer (Fairino FR5)

MiaBrooks0818 · 2026年9月1日 03:57 UTC

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MI
MiaBrooks0818
Our setup uses Fairino FR5 for fixture-to-tray transfer with a machined plastic puck in a supervised tray handling cell, with 173 planned. i wrote a pick, place and advance sequence that completes uninterrupted runs, but stopping between those actions can leave the saved pocket inconsistent with the physical state. i need a recovery design before relying on it for normal production.

13 条回复

DA
DanielBell0652

Where does the index advance in your trace, relative to placement confirmation? Start with the sequence you've, not where the number ought to change.

19分
MI
MiaBrooks0818

The trace shows my index update occurs before placement is confirmed. That means the retained number can identify an intended next pocket without establishing that the preceding transfer completed.

8分
DA
DanielBell0652

Map the transfer stages offline, with an agreed completion confirmation. Have your integrator define how saved state is reconciled with tool and pocket conditions; unknown conditions need an explicit recovery route.

18分
MI
MiaBrooks0818

@DanielBell0652 So just moving the increment isn't enough? i'd hoped this was one badly placed line, which would've been embarrassing but convenient.

19分
DA
DanielBell0652

@MiaBrooks0818 Save the stage immediately after every action and you should always know where to resume.

18分
HE
HenryBarnes0525

@DanielBell0652 Updating a stage after an action doesn't eliminate the interval between the physical event and persistence. An interruption there can leave the saved stage inconsistent with reality.

21分
DA
DanielBell0652

You're right; saving stages alone doesn't guarantee recovery. The saved stage guides reconciliation, and the physical conditions still need confirmation before an approved next action.

23分
WI
WillBennett0748

On my setup, one index could mean either 'still carrying' or 'already placed'. Giving those states names made the design discussion much less circular.

7分
MI
MiaBrooks0818

@WillBennett0748 Our test actually stopped with the workpiece held while the display said to start another pickup. The recovery message was confidently wrong.

11分
BE
BethAdams0150

Can recovery infer a held workpiece from the gripper's closed indication, or does that indication fail to establish actual possession?

11分
DA
DanielBell0652

@BethAdams0150 The meaning depends on the installed sensing arrangement. You need the integrator to establish what evidence distinguishes a held workpiece from an empty or indeterminate tool, rather than equating closure with possession.

22分
MI
MiaBrooks0818

i still can't establish a reliable recovery decision from the saved and physical states. i'm keeping the job out of normal production while that remains open.

4分
DA
DanielBell0652

Understood. Without a reliable next-step decision, keeping normal production on hold follows from the gap.

7分

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