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Why does our FR5 handover leave every interrupted tray to me?

JonasAbbott0024 · 2025年7月18日 18:05 UTC

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JO
JonasAbbott0024
I showed our team how to start the FR5 housing-transfer job and watched each person complete a clean tray. I thought that was a handover. Now an empty source pocket means a call to me, and a stopped transfer means a longer call because nobody knows whether the housing reached the destination. They are asking sensible questions that my instructions never answer. How should I rebuild this without making a giant book nobody will use?

20 条回复

HA
HazelAdams0136

Start with the two calls you described. Write what the operator can establish, and when they must hand over an uncertain case.

23
JO
JonasAbbott0024

The destination counter advances before placement is confirmed. That is why they ask which pocket has the housing. I had been explaining it from memory.

19
HA
HazelAdams0136

Fix the displayed state first. A recovery sheet cannot make the wrong counter useful.

8
JO
JonasAbbott0024

Programmer agrees the counter needs changing. We are also checking what happens if the part stays in the gripper after release is requested.

11
JA
JamieCarter0991

Requested release and confirmed placement need different meanings in that review.

15
HA
HazelAdams0136

And a case for location unknown. Do not make people guess between two confident buttons.

8
JO
JoChan1114

Please don't make the book smaller by removing the reason to stop. Our old quick sheet had retry in big letters and the uncertain-part warning on another page. Guess which bit survived when somebody laminated it for the station.

6
JO
JonasAbbott0024
回复 JoChan1114

That is useful, Jo. I was about to put the warnings on the back so the front looked cleaner.

11
JA
JamieCarter0991

The back becomes invisible surprisingly quickly.

2
RO
RobinAbbott0077

Who answers the uncertain-case call when you're not there?

16
JO
JonasAbbott0024

Shift lead, but we have only trained one of the two leads on the job so far. I need to include the other one.

4
HA
HazelAdams0136

Include both in the practice. They need the same limits as the operators, plus their own escalation route.

13
JO
JonasAbbott0024

We've arranged that. The draft front page now includes stop and call the lead when the part location cannot be established by the approved checks.

3
JO
JoChan1114

Who has tried reading it without you talking? That's where our nice clear wording fell apart. We knew what next pocket meant, so we hadn't noticed it meant two things to everyone else.

9
JO
JonasAbbott0024
回复 JoChan1114

Nobody yet. I will stop presenting it and let them explain it back during the walkthrough.

14
RO
RobinAbbott0077

Have you got cover so they can practise without rushing back to packing?

17
HA
HazelAdams0136

Worth arranging. Recovery practice is work, not something squeezed into a quiet moment that never comes.

12
JO
JonasAbbott0024

Cover is booked. First paper walkthrough found that destination pocket meant the next empty one to one lead and the last attempted one to the other. We have changed those labels.

4
JA
JamieCarter0991

Test the interrupted transfer with those labels, including after a screen restart.

19
JO
JonasAbbott0024
回复 JoChan1114

Added to the supervised checks before handover. Thanks for the reading exercise, Jo; the leads found a problem I kept explaining away without noticing.

19

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