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My bracket nest has plenty of contacts and no consistent seat

JoBaker0505 · 2026年8月24日 19:14 UTC

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JO
JoBaker0505
UR5e inspection nest looks neat in CAD; machined brackets disagree on the bench. Stronger clamp proposed before anyone explains the contacts.

13 条回复

SA
SarahAllen0328

Ask the designer which surfaces locate and which merely support or guide. I would compare that intended scheme with repeated seating of one identified bracket before interpreting differences across the whole sample group.

13
EL
ElenaBennett0775

Are the samples all the drawing revision used for the nest?

6
JO
JoBaker0505

Same revision, identities checked. One bracket can settle in two positions with the clamp open.

21
SA
SamChan1116

Then repeatability is already a question within one piece. Record which contacts change between those positions under the bench inspection method; do not use extra clamp force to choose a winner.

13
SA
SarahAllen0328

Sam's observation also keeps sample variation from becoming the automatic explanation. You can examine different brackets afterwards without losing the two seats already found.

23
JO
JoBaker0505

One corner lifts when the opposite guide is touched. Designer's sheet calls both features locators.

18
AN
AnnaAli0242

That names the conflict to review, not the feature you should grind away.

18
SA
SamChan1116

Ask which part datum each is supposed to establish and how the drawing tolerances are accommodated. Two labelled locators can still be a valid arrangement, but the designer needs to explain this observed alternate seating, not just repeat the labels.

17
JO
JoBaker0505

Designer found the guide copied from an earlier bracket revision into this nest. Current parts were correct.

6
EL
ElenaBennett0775

Has the nest changed yet?

13
JO
JoBaker0505

No. Revised guide clearance proposed; drawing review first, then bench checks. Stronger clamp suggestion withdrawn.

16
AN
AnnaAli0242

Keep the observation that made the error visible in the revised tooling check.

7
SA
SarahAllen0328

And use the identified sample that found two seats when that check happens. A different, convenient bracket could conceal the problem while the drawing revision appears to close it.

16

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