FR5 rotated cartons put their bearing areas where the gaps are
KaiChan1063 · 23 Jun 2026, 13:27 UTC
14 replies
Show the packed-carton bearing requirements over the layer below and pallet, then the actual tool placing, opening and withdrawing around the neighbours. A top view can make the cartons fit without establishing either support or the hand's exit
15pointsAnd agree the placement order. On our separate proposal, keeping cartons unrotated helped support but made the opening awkward. A support improvement doesn't automatically give tooling a workable job.
16pointsThe lower layer is drawn but the bearing areas aren't overlaid; tooling shows carrying only, so neither point has a proper answer yet.
4pointsWhich areas does packaging say must bear, Kai?
4pointsMina, did your team change the tool or the pattern after that opening problem? I would not assume either route is cheaper for Kai without seeing his arrangement.
10pointsOur comparison was still open when I described it. No accepted replacement from me. I'm pointing out the competing requirement, not recommending our unfinished arrangement.
20pointsRick, the packed carton needs its reinforced ends supported; packaging is marking those regions on the lower layer and pallet views now.
12pointsHave them identify the allowed partial loads too, if dispatch needs them. A reinforced end over another carton in the full-layer picture can end up over nothing on an incomplete load
18pointsPackaging rejected the current rotated row on the normal full load because both end regions cross gaps; the integrator has proposed a lower-count unrotated row for the joint review.
11pointsDoes dispatch accept the lower count, including the extra pallet movements?
17pointsThat's the cost I wouldn't leave out. If the alternative needs more pallets, somebody moves and stores them. It isn't just a different rectangle pattern with the same throughput pasted underneath.
17pointsHas the alternative's tool opening actually been checked yet, Kai? That remains separate from dispatch accepting its count.
13pointsDispatch will consider the extra movements but wants them costed; tooling has found the first placement accessible and is still checking the last, so the alternative remains provisional.
5pointsThen the original row is rejected for a stated support reason and the replacement has two live questions. That is already a useful purchasing decision; you needn't label the replacement approved just to make the review end with a green box
10pointsAdd to the discussion
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