Our FR10 panel report begins after somebody has separated the stack

NoahBrown0890 · 6 Jan 2026, 14:03 UTC

Closed
NO
NoahBrown0890
I asked who prepared the sample in our FR10 vacuum report before treating it as a handling result. The supplier separated one panel by hand and laid it flat for the seal check. Useful answer, but our job starts with a stack and ends in an assembly fixture. The thin access panel also flexes when supported only near the middle. I cannot decide whether the proposed tool is suitable from the reading alone. What would a fair next trial need to show, including the work our operator might still have to do?

19 replies

LE
LeoBaker0449
Replying to NoahBrown0890

Start with representative stacks and end with one panel released into the actual fixture. The manually separated bench sample leaves both boundaries untested.

10 points
IM
ImranBrown0914
Replying to NoahBrown0890

Ask the operator to describe how they separate panels now. Ours knew which stack condition was troublesome, but the first demonstration used the easiest stack because that was the one beside the bench.

5 points
RO
RosaBrooks0814
Replying to NoahBrown0890

Record that preparation time separately if the proposal keeps it; the seal reading cannot supply a staffing saving.

12 points
NO
NoahBrown0890
Replying to ImranBrown0914

Our operator flexes and separates each panel before presenting it. Some stacks need more attention at the corners. I have kept that variation in the trial request instead of asking for another isolated panel.

15 points
PR
PriyaChen1177
Replying to NoahBrown0890

Have the tool designer explain how the panel stays supported during the entire transfer, including its flexing and the release into the fixture. They also need a way to establish that one panel is being handled, and an assessed response when that or the grip cannot be confirmed. I don't know which sensing or separation method suits your sheets. That is exactly why I would resist buying a particular gadget from the seal result. The ordinary operator tasks, safeguards and recovery need to be reviewed with the proposed handling method, not added after a nice pickup video.

17 points
LE
LeoBaker0449
Replying to NoahBrown0890

Include the panel's normal surface and stack conditions. A new clean sample may seal differently from the parts actually supplied to production.

15 points
IM
ImranBrown0914
Replying to RosaBrooks0814

Rosa, would you count separation as preparation even if the operator does it while the previous panel moves? The timing could overlap, but they still have to stay there.

7 points
RO
RosaBrooks0814
Replying to ImranBrown0914

Yes, record the work and its overlap rather than deleting it; an operator occupied during the transfer is not automatically available for another station.

10 points
NO
NoahBrown0890
Replying to RosaBrooks0814

That's the staffing assumption I needed to challenge. Our estimate moved that operator to another bench while also relying on them to separate every panel.

9 points
PR
PriyaChen1177
Replying to NoahBrown0890

Worth catching before the tool choice. Could the study compare manual separation retained with a proposed automated method, instead of assuming either must win?

3 points
LE
LeoBaker0449
Replying to PriyaChen1177

Both need the same start and finish.

7 points
IM
ImranBrown0914
Replying to LeoBaker0449

And the same awkward corners, Leo. We are very good at improving a demonstration by improving the pile it starts with.

20 points
NO
NoahBrown0890
Replying to PriyaChen1177

Both methods are now requested against the same panel and stack range. Supplier has proposed extra panel support for review, but no complete transfer comparison or single-panel check has been demonstrated yet.

6 points
RO
RosaBrooks0814
Replying to NoahBrown0890

Who owns the trial's staff-time allowance and stopping decision before further tooling development is approved?

15 points
NO
NoahBrown0890
Replying to RosaBrooks0814

Our production lead and I decide together. We have set an internal staff-time limit; the supplier still needs to price and accept the requested study scope.

15 points
PR
PriyaChen1177
Replying to NoahBrown0890

Keep that distinction clear in the booking. Your limit is useful, but it is not yet the supplier's agreement to deliver a defined study for that amount.

11 points
IM
ImranBrown0914
Replying to NoahBrown0890

Will the operator join the review of the proposed support? They may spot where it makes separating or presenting the panel awkward.

3 points
NO
NoahBrown0890
Replying to ImranBrown0914

Yes, operator included with the tool designer. Thanks Imran for asking about the actual preparation; our trial request now includes the job that had vanished from the estimate.

2 points
LE
LeoBaker0449
Replying to NoahBrown0890

Has the supplier accepted that whole scope, or is it still a request?

18 points

Discussion closed

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