We planned 209, but the count includes repeat inspections (Universal Robots UR5e)

NinaAdams0153 · 29 Aug 2026, 21:16 UTC

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NI
NinaAdams0153
Our dashboard says the batch is nearly done, but its counter includes repeat inspection attempts after a restart. We planned 209; we're doing sample verification on Universal Robots UR5e in a workshop batch inspection cell, using a small mounting plate. An item can fail and then have a reviewed retry. I need unique accepted items counted while keeping the failed-check history

12 replies

JA
JamieChen1165
Replying to NinaAdams0153

@NinaAdams0153 Pick a traceable item and compare all of its inspection attempts with its current accepted disposition. Does your counter count the attempts rather than the item?

4 points
NI
NinaAdams0153
Replying to JamieChen1165

I've traced one item in our saved history and found several successful attempts with the same identity. Our counter adds each success, inflating the apparent batch progress

14 points
JA
JamieChen1165
Replying to NinaAdams0153

Rebuild an offline total from item dispositions, keeping attempts underneath. Counting each accepted identity once should give you the right batch total.

12 points
LE
LeahArcher0408
Replying to JamieChen1165

Only if accepted means the current disposition. An item that passed and was later rejected can't stay counted just because it passed once.

15 points
JA
JamieChen1165
Replying to LeahArcher0408

Right. I should've said current authorized disposition. Keep the full history, but count an item only if its current disposition makes it accepted for this batch.

10 points
NI
NinaAdams0153
Replying to JamieChen1165

So a failed check followed by reviewed acceptance stays one item, with both attempts visible? That's the view I was trying to get

21 points
JA
JamieChen1165
Replying to NinaAdams0153

@NinaAdams0153 Yes. Attempts explain its history; current disposition determines whether that item contributes to accepted quantity.

20 points
CA
CarlaChan1097
Replying to JamieChen1165

@JamieChen1165 My own report showed attempt count separately from accepted-item count, making the reinspection history visible enough to explain why those totals differed.

9 points
AD
AdaBennett0738
Replying to CarlaChan1097

When an item is inspected again, should its identity change, or does only the inspection attempt receive a new identifier?

18 points
JA
JamieChen1165
Replying to AdaBennett0738

@AdaBennett0738 Same physical item, same item identity. The distinct inspection gets its own attempt identity, linked back to that item.

15 points
NI
NinaAdams0153
Replying to JamieChen1165

The report's counting basis is clear: use current accepted dispositions per item, preserving all attempts. Completing the fix still depends on traceable reconciliation and a consistent offline restart result

21 points
JA
JamieChen1165
Replying to NinaAdams0153

@NinaAdams0153 That rule preserves the inspection history and gives the total a clear basis, with reconciliation still required for closure.

6 points

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