Our diagnostic application watches Universal Robots UR5e for controller availability logging in a workshop telemetry desk, using an inspection plate as a reference.
Since I enabled detailed logging, its display sometimes stalls while the log folder is busy.
Cell controls are separate from this application.
Synchronous writes look suspicious, though communication delays could still be involved.
@NathanArcher0373 Try a controller-free replay of saved responses with a delayed log destination, measuring receipt separately from processing. Does the display still stall?
@LinAdams0096 I've reproduced the freeze offline: responses continue arriving from the replay source while our application pauses inside synchronous file writing before processing the next sample.
You're right about my preservation claim. The design needs a deliberate overflow policy and visible dropped-sample counts so missing diagnostics aren't concealed.
@LinAdams0096 Would it make sense for our policy to discard repetitive routine samples while retaining error summaries? Those repeated status lines aren't all equally useful.
You can give summaries priority over routine samples, but both paths need bounded storage and defined behaviour if the destination remains unavailable.
@NoraArcher0409 The application can maintain a visible health state or drop counter independently of file writing, then include that information in an export when the destination recovers.
@LinAdams0096 The offline replay gives me one reproducible cause. I still need to establish the writer's behaviour and assess communication delays separately.