I've marked the bearing areas on our FR5 pallet drawing, same thing I suggested in another thread, and the rotated cases now visibly sit over gaps. These are corrugated component cases with a preferred support direction.
Packaging and tool access need looking at together. I'm getting 'but it fits' from planning and 'we can reach it' from tooling. Neither is the question I asked. Has anyone managed this review without commissioning three different drawings that disagree?
Try asking tooling for a different opening direction. Could preserve the count without rotating those cases. Only a candidate, I'm not saying their current hand can do it.
We lost a supposedly better layer when changeovers were included, so I'd keep the current arrangement on the sheet beside each proposal, with the same filled cases and the real packing order rather than compare two tidy finished pictures
I would be wary of making a sheet option disappear just because it loses a few seconds. In our measurements, the fast-looking arrangement was not automatically the best overall job. That doesn't establish anything about your cartons, but it does make me want packaging's assessment before deciding which candidate is too slow.
Felix, I meant count the work, not reject sheets; if someone has to fetch and replenish them, that belongs in the comparison alongside any support benefit
Rebecca's numbered sketch helped, cheers. One place that's clear in the finished drawing is blocked by its neighbour at the proposed release step. Tooling has agreed it's a candidate change, not a signed-off route.
It moves the problem. We're keeping two options for review now: changed tool opening, or an arrangement with sheets. Neither has packaging approval yet.
Callum, fair enough, I read a preference into your post that wasn't there. The refill work is exactly the sort of thing I'd want recorded rather than silently assigned to whoever is nearest.
Both options are on one review sheet now, including replenishment and partial loads. Still waiting on packaging. At least we're finally arguing about the same arrangement.