I'm reviewing historical records for our planned planning repeatable welding of bracket assemblies with Universal Robots UR5e and a gusseted angle-bracket assembly in a robotic welding project review. The notes describe alignment under restraint but dimensions outside the drawing requirement after release.
I'd like to distinguish incoming fit-up, fixture location and final acceptance before carrying an unexplained correction routine into the new cell; no live welding adjustments are involved.
Does the inspection procedure define the released condition and reference supports? Check that alongside whether each old measurement says how the assembly was held.
My sheets contain both restrained and released results, with some conditions unlabelled. Although the drawing specifies the dimension, the inspection procedure doesn't clearly define the supports.
@OliverBaker0450 Ask quality and the design owner to establish the intended acceptance condition, then group historical results by their documented measurement state to support comparison.
You're right; I overstated that. Grouping exposes one difference. Keep support conditions, fixture revision and process links visible too, including anything unknown.
Should a fixture revision remain unknown when a colleague remembers a likely version but no record confirms it? We're disagreeing about whether to fill those gaps.
@OliverBaker0450 Mark it unknown. You can note the recollection separately as something to investigate, but don't turn a probable revision into a recorded fact.
@LiamBell0664 On my bracket job, filling blanks from memory produced a very persuasive trend. Finding the original fixture sheets made the trend disappear. Not my favourite chart.
Because the required inspection condition may be after release. Holding a shape under restraint doesn't establish the shape the assembly takes without that restraint.
I've had the drawing owner confirm the released inspection condition and its reference supports. Quality is adding those requirements to the sheet so the measurement state is explicit.
I'll preserve the uncertainty on those historical entries. Establishing the intended condition gives the review a basis without supplying missing facts about past measurements.
@OliverBaker0450 For the linked samples, add incoming fit-up observations beside released results. Your welding engineer can assess any association within the documented process conditions.
I've found varying incoming fit-up in the traceable records for assemblies that changed shape after release. The association is visible, although it doesn't establish causation.
More restraint can change the behaviour, but doesn't guarantee the released dimensions. Have the fixture specialist and welding engineer assess restraint, thermal movement and release together.
I'll leave the restraint change for the design review. Would proposed welding-sequence changes belong in the material sent to the welding engineer as well?