Getting consistent inspection evidence before commissioning

BethBrooks0846 · 30 May 2026, 10:20 UTC

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BE
BethBrooks0846
We're planning inspecting reflective surfaces for scratches, with Universal Robots UR5e presenting a polished metal cover to a fixed camera in a precision metal-parts inspection area. Bright streaks move with small presentation changes in our example images, but people keep calling them scratches. We haven't commissioned the cell. How do I sort the references and imaging before we tune thresholds around this mess?

7 replies

BR
BrunoChen1148
Replying to BethBrooks0846

Were those scratches confirmed on the physical samples using your agreed appearance method? Start by linking each image to a sample and its inspection result.

16 points
BE
BethBrooks0846
Replying to BrunoChen1148

@BrunoChen1148 Some labels came from the pictures alone. We still have the samples, but those labels aren't tied to physical inspection results. That's irritatingly circular.

11 points
BR
BrunoChen1148
Replying to BethBrooks0846

@BethBrooks0846 Keep the image-only labels uncertain pending physical inspection. A controlled comparison of lighting and presentation can then investigate whether the moving streaks indicate reflection effects.

13 points
AN
AnikaAli0247
Replying to BrunoChen1148

A scratch's visibility can change with presentation too. Don't let 'moving streak' quietly become the rule for relabelling something acceptable.

6 points
BR
BrunoChen1148
Replying to AnikaAli0247

Correct. I meant a reason to investigate the imaging, not a new defect label. Physical acceptance stays with the agreed inspection method.

19 points
BE
BethBrooks0846
Replying to BrunoChen1148

I've settled the review method: physical reference checks plus controlled image comparisons. That answers where to start; whether our inspection concept is suitable still depends on the resulting evaluation.

9 points
BR
BrunoChen1148
Replying to BethBrooks0846

You've settled the starting method, with inspection suitability still tied to the physical-reference and controlled-image evaluation.

19 points

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