Cannot decide whether our FR5 refill-packing trial deserves another guide

SarahBell0676 · 13 Jun 2026, 23:47 UTC

Reply to discussion
SA
SarahBell0676
Started with 170 soft refills. The motion works, but each new bag shape brings more presentation work and another bit of tooling. I'm attached to the setup, which is probably why I keep saying one more change. How do I judge the complete job fairly now?

20 replies

ZA
ZaraChen1178
Replying to SarahBell0676

Our best-looking trial consumed its operator's whole shift. Count your assistance, not just automatic motion.

8 points
BR
BrunoBrooks0800
Replying to SarahBell0676

I'd give it one stable product family before abandoning it. Universal bag handling is a much bigger promise than a useful repeat job, and those two ideas don't have to sink together.

5 points
EL
EllaAli0207
Replying to BrunoBrooks0800

Does that stable family actually recur, Bruno, or are we inventing work for the machine?

17 points
BR
BrunoBrooks0800
Replying to EllaAli0207

Fair question. I mean a real recurring order from Sarah's workload, not a convenient bag we can keep demonstrating to visitors. Without one, narrowing the trial could be self-deception.

7 points
SA
SarahBell0676
Replying to BrunoBrooks0800

We do have one recurring size, but it's not most of the work. The awkward bit is me making it present nicely between orders. I've been counting that as development, then doing it again.

11 points
FA
FarahBell0678
Replying to SarahBell0676

What would happen to those orders if you left the trial alone for a month?

16 points
ZA
ZaraChen1178
Replying to SarahBell0676

Separate repeat setup time from genuinely one-off development. Recurring development is maintenance wearing a hopeful label.

16 points
BR
BrunoBrooks0800
Replying to ZaraChen1178

Zara, I like that distinction. We had a change plate that took an afternoon once and saved time afterwards. I wouldn't charge that afternoon to every batch, but I would count every adjustment it still needed.

17 points
SA
SarahBell0676
Replying to FarahBell0678

Farah, we'd pack manually as before. No customer commitment depends on the robot. Zara, thanks; the same bag-edge adjustment has been in my development notes on three separate orders. It belongs in operating effort.

5 points
EL
EllaAli0207
Replying to SarahBell0676

Then stop building for now. You have enough existing work to measure before adding another guide.

17 points
FA
FarahBell0678
Replying to SarahBell0676

Would a limited comparison on that recurring size answer the question without changing the tooling again?

13 points
ZA
ZaraChen1178
Replying to FarahBell0678

Include manual packing under the same order conditions, with preparation and interruptions visible on both sides.

21 points
BR
BrunoBrooks0800
Replying to FarahBell0678

I'd support that comparison, Sarah. But I'd let somebody who isn't fond of your fixture keep the time. I can turn a minor intervention into nothing in my own notes without even noticing.

19 points
SA
SarahBell0676
Replying to BrunoBrooks0800

Our packing lead will observe a bounded comparison on the recurring size. No new guide for it. We agreed to count preparation, my interventions and changeover, then compare total attended time with manual packing.

22 points
EL
EllaAli0207
Replying to SarahBell0676

Who can call it finished if the comparison is poor? Not only the person who built it.

12 points
FA
FarahBell0678
Replying to SarahBell0676

And who would own it if it works? A narrow success still needs a handover.

21 points
BR
BrunoBrooks0800
Replying to FarahBell0678

Farah's second question is underrated. I've seen a trial pass and then sit unused because the builder was the only person willing to change it over.

17 points
SA
SarahBell0676
Replying to EllaAli0207

Ella, the packing lead can stop further work on it. Farah, ongoing ownership is not agreed, so the comparison alone can't justify putting it into production. I'm relieved that stopping is an actual option now.

8 points
ZA
ZaraChen1178
Replying to SarahBell0676

Keep that ownership question on the decision. A time saving nobody can maintain is not finished work.

10 points
BR
BrunoBrooks0800
Replying to SarahBell0676

Please post the result when the comparison happens. I'd be interested even if it ends with manual packing winning; that would answer the question your next guide was about to postpone.

6 points

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