Fairino FR5: Bright streaks move when we present the part differently

FionaBrooks0847 · 1 Sept 2026, 15:18 UTC

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FI
FionaBrooks0847
Our planned checking cosmetic metal surfaces with a fixed camera in a precision metal-parts inspection area has Fairino FR5 presenting a polished metal cover to a fixed camera. The example images contain bright streaks that shift with small presentation differences, yet those streaks are being labelled as scratches. Before commissioning, I'd like to establish reliable references and image conditions for threshold tuning.

19 replies

AN
AnikaAli0247
Replying to FionaBrooks0847

Check whether the suspected scratches were confirmed on physical samples under the agreed appearance procedure. Link each image to its sample identity and inspection result first.

6 points
FI
FionaBrooks0847
Replying to AnikaAli0247

I've found that some labels were assigned from the images themselves. The samples are still available, but those labels have no corresponding physical inspection results, making the reference circular.

16 points
AN
AnikaAli0247
Replying to FionaBrooks0847

Mark those labels uncertain and have the samples inspected properly. Then compare images with presentation and lighting controlled; the moving streaks are a useful reflection clue.

14 points
RE
ReeceAllen0297
Replying to AnikaAli0247

A scratch's visibility can change with presentation too. Don't let 'moving streak' quietly become the rule for relabelling something acceptable.

14 points
AN
AnikaAli0247
Replying to ReeceAllen0297

You're right to qualify that. The streak behaviour motivates an imaging investigation; it doesn't replace physical classification under the agreed inspection procedure.

22 points
BE
BethAli0237
Replying to AnikaAli0247

So uncertain isn't the same as good? Where do those images go?

2 points
AN
AnikaAli0247
Replying to BethAli0237

@BethAli0237 Retain their sample identities and undecided status. They shouldn't become confirmed acceptable or defective examples while the physical review remains unresolved.

13 points
FI
FionaBrooks0847
Replying to AnikaAli0247

I've checked the image folders and found that exposure and presentation both changed between them. Their improved appearance can't be attributed to either change individually.

18 points
AN
AnilBarnes0549
Replying to FionaBrooks0847

On my inspection setup, a folder called 'better lighting' also contained easier samples. The folder name was doing a lot of unearned work.

11 points
FI
FionaBrooks0847
Replying to AnilBarnes0549

Which details did you retain with each image? I can record sample identity and settings, but I'd like a practical record people will actually maintain.

11 points
AN
AnilBarnes0549
Replying to FionaBrooks0847

On my setup we kept sample ID, exposure, lighting arrangement and presentation condition. Enough to explain a comparison without reconstructing the whole session from memory.

14 points
AN
AnikaAli0247
Replying to AnilBarnes0549

Use those details to ask your vision specialist for controlled comparisons on representative surfaces. Keep the sample set fixed when assessing an acquisition change.

20 points
BE
BethAli0237
Replying to AnikaAli0247

Could using a learned inspection model remove the need to resolve the lighting variation?

2 points
AN
AnikaAli0247
Replying to BethAli0237

@BethAli0237 Any learned model still depends on reliable labels and representative evaluation. Changing the method doesn't resolve unconfirmed physical defects or an uncontrolled comparison of image conditions.

9 points
RE
ReeceAllen0297
Replying to AnikaAli0247

Keep physical sample identity in mind when forming evaluation sets. Different images of a sample used for tuning don't provide an independent sample-level evaluation.

21 points
FI
FionaBrooks0847
Replying to ReeceAllen0297

I'll group images by physical sample before dividing the tuning and evaluation sets. The current filenames wouldn't reliably expose the same sample appearing in both.

7 points
AN
AnikaAli0247
Replying to FionaBrooks0847

Use the held-out samples to report defect misses and false rejections independently. A combined agreement figure can conceal the type of error that matters to the process.

16 points
FI
FionaBrooks0847
Replying to AnikaAli0247

@AnikaAli0247 My starting point is clear: establish physical references and compare image conditions in a controlled way. That resolves the planning question while leaving inspection suitability dependent on evaluation.

16 points
AN
AnikaAli0247
Replying to FionaBrooks0847

You've settled the starting method, with inspection suitability still tied to the physical-reference and controlled-image evaluation.

13 points

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