our bracket nest grips the drawing more convincingly than the samples

NoahAllen0281 · 1 Jul 2026, 14:23 UTC

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NO
NoahAllen0281
I'm not ordering a stronger clamp yet. Our proposed FR5 nest touches several surfaces on the drilled aluminium angle bracket, and the real samples don't settle alike. How do we work out whether the locating scheme is fighting itself before somebody makes force the answer?

19 replies

LE
LeoChen1145
Replying to NoahAllen0281

Observe the samples without clamping first, with their identities kept. Note which contacts engage and where seating stops, then compare their measured features with the drawing. A sample sitting differently is evidence to investigate, not yet proof the nest is overconstrained

20points
JU
JuliaBaker0500
Replying to NoahAllen0281

What does don't settle mean here: rocking on the base, or refusing to go down over the locators? Those lead me to different first questions.

10points
NO
NoahAllen0281
Replying to NoahAllen0281

Julia, refusing to go fully down over the two hole locators. Rocking was my loose description. Leo, I've numbered the samples and kept the unclamped observations; no measurements against the drawing yet.

21points
LU
LucaAllen0265
Replying to NoahAllen0281

That helps, Noah. Are both locators intended to locate sideways in both directions, or does the tool drawing give one clearance in a direction? I'd want its intended function before anyone diagnoses it from the top view.

-1points
AI
AishaBell0692
Replying to NoahAllen0281

I've inherited nests where the spare locator looked right but belonged to another revision. Compare the fitted pair with the tool drawing as well as measuring the brackets. It could be an assembly mistake rather than the intended scheme.

13points
LE
LeoChen1145
Replying to AishaBell0692

Aisha's distinction matters. No point redesigning a sound scheme around the wrong installed component. Noah, ask the tool designer to identify which variation each locator is meant to accommodate

6points
NO
NoahAllen0281
Replying to NoahAllen0281

Luca and Aisha, the fitted pair matches the drawing: two full round locators, both close to the hole size. The designer is checking that scheme against the permitted hole-spacing variation. The bench sample inspection is underway too.

7points
JU
JuliaBaker0500
Replying to NoahAllen0281

Then don't call the samples bad just because one goes on more easily. Did whoever suggested the clamp know they weren't fully seated?

25points
LU
LucaAllen0265
Replying to JuliaBaker0500

Julia, that's important for the discussion, though even knowing they're high doesn't establish that force is the right way to get them down.

6points
NO
NoahAllen0281
Replying to JuliaBaker0500

Julia, no, they had only seen the overhead photo. I've shown the side gap. Nobody is pursuing that clamp now. Easier to agree once we stopped talking about a vaguely wobbly bracket.

21points
AI
AishaBell0692
Replying to NoahAllen0281

When inspection returns, keep the actual hole and spacing results linked to each seating observation. That will help the designer and the next person asked to replace a locator.

10points
NO
NoahAllen0281
Replying to NoahAllen0281

The samples are within the relevant hole and spacing limits. Our designer has identified the two-round-locator scheme as conflicting across that permitted spacing range and specified a relieved second locator with the required direction retained. A revised bench nest is being made, not an instruction for us to file the existing one.

15points
LE
LeoChen1145
Replying to NoahAllen0281

Repeat removal and reseating with those identified samples after the change. Also check the resulting location against the intended datum requirements; easy loading alone isn't the acceptance criterion

9points
LU
LucaAllen0265
Replying to NoahAllen0281

Would like to hear whether the measured location repeats, Noah. Your original issue is more specific now, but a comfortable fit can still conceal a fixture that locates inconsistently.

21points
NO
NoahAllen0281
Replying to LucaAllen0265

Revised nest is back. The same checked samples seat without forcing, and inspection's repeated removal-and-reseat checks meet the agreed location requirement on that sample set. We've retained the results by sample, including the original failed seating observations.

5points
AI
AishaBell0692
Replying to NoahAllen0281

Has the revised locator reference reached the spare-parts list, or could the old round one still arrive as the replacement?

21points
NO
NoahAllen0281
Replying to AishaBell0692

Aisha, the issued nest drawing and spare list identify the relieved locator. The old pair is segregated with the trial hardware. Automated loading hasn't been assessed yet, so I've recorded this as the bench-location result only.

21points
JU
JuliaBaker0500
Replying to NoahAllen0281

That answers the stronger-clamp question with something better than another opinion. Keep the automatic handling check separate; the robot still has to present and release the bracket appropriately.

24points
LU
LucaAllen0265
Replying to NoahAllen0281

Thanks for returning with the reseating results, Noah. Knowing the samples were within their limits and the locator pair changed is the useful part for me, not just that the bracket now fits.

10points

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