the puck turns after pickup, so why are we moving pickup points?

HenryBarnes0525 · 16 Nov 2025, 07:39 UTC

Closed
HE
HenryBarnes0525
On this UR5e puck job it leaves the tray square, then turns before reaching the fixture. We've kept adjusting pickup. I want someone to explain what that adjustment is meant to fix

19 replies

AA
AaronBaker0436
Replying to HenryBarnes0525

Where does the turn start relative to the tool movement? Keep that observation with an identified puck before another pickup edit muddies the comparison.

25 points
HE
HenryBarnes0525
Replying to AaronBaker0436

After it clears the tray, before the wrist changes direction. Same puck visible throughout. No obvious bump into anything

15 points
BE
BenBrown0892
Replying to HenryBarnes0525

Has maintenance checked the actual contact and retention arrangement? A square-looking pickup can still leave a part poorly held. I'd want that checked before deciding the later movement is the cause.

16 points
AL
AlexChen1168
Replying to HenryBarnes0525

And save the current job first. Do not roll back to whichever version somebody remembers fondly. You need to know what mechanical setup each old version was written for.

17 points
HE
HenryBarnes0525
Replying to BenBrown0892

Saved. Maintenance is comparing the fitted pads with the drawing. One has a polished strip, but that alone doesn't tell me much

11 points
OW
OwenAllen0312
Replying to HenryBarnes0525

Compare the puck's actual contact surfaces too. Does that strip line up with the intended grip area, or is the pad meeting an edge? An offset might move the contact, but it should not be used to conceal an unexplained mismatch.

10 points
AA
AaronBaker0436
Replying to OwenAllen0312

Owen, agreed. Henry, the turn starting after clearance was useful detail, not a reason to skip the grip inspection.

16 points
BE
BenBrown0892
Replying to HenryBarnes0525

Is this limited to one puck batch? I've seen a contact problem blamed on tool wear because nobody noticed the incoming surface had changed.

11 points
HE
HenryBarnes0525
Replying to BenBrown0892

We don't know the batch spread. Kept the filmed puck and two others from its tray. The older job notes say aluminium puck, which is impressively unhelpful

10 points
AL
AlexChen1168
Replying to HenryBarnes0525

Then keep the old complaints unassigned. The current retained samples can support a proper comparison without becoming evidence about every earlier turn somebody remembers.

9 points
OW
OwenAllen0312
Replying to HenryBarnes0525

What does maintenance see when the fitted pad is compared with the intended profile? I'm more interested in that answer than in whether the surface looks shiny.

-1 points
HE
HenryBarnes0525
Replying to OwenAllen0312

Wrong relief profile on one pad. Supplier confirms it's for another puck variant. The spare shelf has both variants under one description, so we're checking that too

13 points
BE
BenBrown0892
Replying to HenryBarnes0525

That gives you a concrete mismatch. It still leaves the condition of the other pad and the current program to review. Has the toolmaker specified the complete pair for this variant?

6 points
AA
AaronBaker0436
Replying to BenBrown0892

Ben, yes, complete pair matters. Replacing the obviously wrong one with the nearest loose spare could preserve half the problem.

16 points
HE
HenryBarnes0525
Replying to BenBrown0892

Complete pair specified, both being replaced. Alex, controls has the saved versions and is checking the accumulated pickup edits against that assembly

21 points
AL
AlexChen1168
Replying to HenryBarnes0525

Thanks for answering that, Henry. A mechanical explanation and a reviewed program belong together before the return check; neither needs to pretend it explains the undocumented old batches.

0 points
OW
OwenAllen0312
Replying to HenryBarnes0525

Can stores distinguish the two variants from the actual pad features when the bag label is missing? The common description already failed once.

14 points
HE
HenryBarnes0525
Replying to OwenAllen0312

Toolmaker supplied the distinguishing feature for each. Stores has separated them. No transfer trial yet, but at least the next replacement won't be chosen by bag colour

24 points
BE
BenBrown0892
Replying to HenryBarnes0525

Let us know whether the retained puck stays put in the reviewed check. And include the other relevant pucks when that initial comparison is sound; one cooperative example won't settle the intended range.

19 points

Discussion closed

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