Our application keeps missing a brief PLC request (part inspection)

YasminBrown0876 · 22 Jul 2026, 20:44 UTC

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YA
YasminBrown0876
Our application sometimes misses the PLC's brief request for part inspection. I'm reviewing that ordinary, non-safety handshake for Universal Robots UR5e in a workshop inspection station awaiting commissioning, with an inspection coupon in the setup. Signal ownership and clearing conditions aren't clearly documented. The safety functions are independently engineered and separate from this job interface.

6 replies

MI
MinaBaker0511
Replying to YasminBrown0876

@YasminBrown0876 Can you compare the request trace with your application's polls? Also note which side clears the request.

25 points
YA
YasminBrown0876
Replying to MinaBaker0511

@MinaBaker0511 I've compared the trace: the PLC raises and clears the request between consecutive application polls, with no observed acknowledgement before it clears.

6 points
MI
MinaBaker0511
Replying to YasminBrown0876

@YasminBrown0876 Take an ownership table and a retained-request proposal to the interface owner. A request held until matching acknowledgement should settle the handshake in an offline review.

24 points
FA
FarahArcher0417
Replying to MinaBaker0511

Holding the request addresses the missed pulse, but it doesn't settle the interface. A retained request needs identity and restart rules to avoid being mistaken for new work.

15 points
MI
MinaBaker0511
Replying to FarahArcher0417

You're right; my conclusion skipped necessary cases. Retaining the request addresses visibility, while identity, clearing ownership and restart behaviour must also be reviewed.

18 points
YA
YasminBrown0876
Replying to MinaBaker0511

@MinaBaker0511 Should I record readers as well as the single writer? Our existing phrase used by PLC doesn't distinguish setting, reading or clearing a field.

5 points

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