Getting consistent inspection evidence before commissioning (planning camera inspection of reflective parts)

ClaraBrown0872 · 26 Aug 2026, 07:56 UTC

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CL
ClaraBrown0872
We're planning planning camera inspection of reflective parts, with Universal Robots UR5e presenting a brushed stainless trim plate to a fixed camera in a cosmetic components workshop. Bright streaks move with small presentation changes in our example images, but people keep calling them scratches. We haven't commissioned the cell. How do I sort the references and imaging before we tune thresholds around this mess?

13 replies

GA
GabrielAli0192
Replying to ClaraBrown0872

@ClaraBrown0872 Check whether the suspected scratches were confirmed on physical samples under the agreed appearance procedure. Link each image to its sample identity and inspection result first.

22 points
CL
ClaraBrown0872
Replying to GabrielAli0192

Some labels came from the pictures alone. We still have the samples, but those labels aren't tied to physical inspection results. That's irritatingly circular.

9 points
GA
GabrielAli0192
Replying to ClaraBrown0872

Keep the image-only labels uncertain pending physical inspection. A controlled comparison of lighting and presentation can then investigate whether the moving streaks indicate reflection effects.

17 points
AN
AnilCarter0984
Replying to GabrielAli0192

That clue needs a limit: presentation can also change how a real scratch appears. Movement in the image isn't enough to reclassify the sample as acceptable.

-4 points
GA
GabrielAli0192
Replying to AnilCarter0984

You're right to qualify that. The streak behaviour motivates an imaging investigation; it doesn't replace physical classification under the agreed inspection procedure.

16 points
LE
LeoAdams0101
Replying to GabrielAli0192

So uncertain isn't the same as good? Where do those images go?

19 points
GA
GabrielAli0192
Replying to LeoAdams0101

Retain their sample identities and undecided status. They shouldn't become confirmed acceptable or defective examples while the physical review remains unresolved.

7 points
CL
ClaraBrown0872
Replying to GabrielAli0192

@GabrielAli0192 Our two comparison folders changed exposure and presentation together. I can't tell which change made the images look better. That comparison needs a caveat too.

16 points
AN
AnilBell0636
Replying to ClaraBrown0872

On my inspection setup, a folder called 'better lighting' also contained easier samples. The folder name was doing a lot of unearned work.

19 points
CL
ClaraBrown0872
Replying to AnilBell0636

Which details did you retain with each image? I can record sample identity and settings, but I'd like a practical record people will actually maintain.

19 points
AN
AnilBell0636
Replying to ClaraBrown0872

@ClaraBrown0872 On my setup we kept sample ID, exposure, lighting arrangement and presentation condition. Enough to explain a comparison without reconstructing the whole session from memory.

24 points
CL
ClaraBrown0872
Replying to AnilBell0636

I've settled the review method: physical reference checks plus controlled image comparisons. That answers where to start; whether our inspection concept is suitable still depends on the resulting evaluation.

8 points
GA
GabrielAli0192
Replying to ClaraBrown0872

You've settled the starting method, with inspection suitability still tied to the physical-reference and controlled-image evaluation.

21 points

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