Who should approve the carton rotation rule in my pallet code?

DanLoop · 2 Feb 2025, 23:42 UTC

Closed
DA
DanLoop
I am writing the layer selection for an FR5 dispatch cell, and the supplied pattern rotates cartons whose packing sheet says to support them along the long edges; I can implement either rule, but I cannot establish who has approved their compatibility.

21 replies

GA
GabrielBell0627
Replying to DanLoop

Has anybody actually approved it? A pattern file is often just the arrangement someone could fit into the available area. Find the person responsible for the packaging before encoding a contradiction as normal behaviour.

19 points
DA
DanLoop
Replying to GabrielBell0627

The pattern came from a demonstration using empty cases, while the packing sheet belongs to the product we will ship.

5 points
GA
GabrielBell0627
Replying to DanLoop

Then the demonstration hasn't answered the support question. Ask for a review using the packed case and your pallet type. Your code shouldn't be the place where people quietly decide that a packing instruction probably doesn't matter.

6 points
RO
RosaChan1075
Replying to DanLoop

We had a demo pattern carried into production planning by accident. The file looked finished because it had our part number on it. Does yours carry an approval or just the product name?

6 points
GA
GabrielBell0627
Replying to DanLoop

Also, why are alternate layers rotated in this proposal? There may be a reason, but 'that's what palletisers do' isn't much of one. Somebody needs to own the stack behaviour and the case support together.

16 points
LU
LucaBarnes0526
Replying to GabrielBell0627

I'd ask your packing person to mark the load-bearing areas on one flattened case, it made our drawing conversation much easier.

9 points
GA
GabrielBell0627
Replying to LucaBarnes0526

That helps explain the carton. Still need its support on the actual layer below, not only on the pallet. A supported first layer doesn't prove the rotated ones higher up are happy.

12 points
DA
DanLoop
Replying to RosaChan1075

It has our product name and no approval field; the rotation was described as improving interlock, without any product-specific assessment.

12 points
SA
SarahBaker0502
Replying to DanLoop

Interlock isn't a free pass for poor support. Can packaging review both in one trial?

22 points
DA
DanLoop
Replying to SarahBaker0502

I have requested that review, with the proposed layer drawings and the packing sheet attached.

10 points
SA
SarahBaker0502
Replying to DanLoop

Include tool withdrawal too. The cartons can be happy while the gripper is trapped.

18 points
GA
GabrielBell0627
Replying to SarahBaker0502

What kind of tool? Don't need a model number. A side grip and a top pick have different access questions, especially as neighbouring cases accumulate. The review should include whichever tool is actually proposed.

7 points
DA
DanLoop
Replying to GabrielBell0627

A side clamp, with release space shown for an isolated carton but not for the completed layer.

7 points
RO
RosaChan1075
Replying to DanLoop

That isolated view can be misleading. In ours the last carton fit, but the open fingers had nowhere to go. We caught it with cardboard outlines before the tooling was made.

6 points
DA
DanLoop
Replying to RosaChan1075

The integrator has now added the neighbouring cases, and one placement requires more release space than the present pattern leaves.

3 points
LU
LucaBarnes0526
Replying to DanLoop

Has the packing person seen that revised view yet, or are they still judging the original arrangement?

12 points
GA
GabrielBell0627
Replying to LucaBarnes0526

Good question. Don't run two reviews of two different patterns and staple the answers together. Give the revision a clear identity so everyone can point at the same case positions when they approve or object.

12 points
DA
DanLoop
Replying to GabrielBell0627

Both reviewers now have the revised layout; I have disabled that proposed pattern in the application pending their decision.

9 points
GA
GabrielBell0627
Replying to DanLoop

Check what happens to a saved job that already selected it. Disabling it in the menu can leave an old recipe pointing at the same pattern. That detail belongs to your software review, not the packaging person.

21 points
DA
DanLoop
Replying to GabrielBell0627

It refuses to start that saved job and names the unavailable pattern; I tested that route after reading your reply.

15 points

Discussion closed

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