We're planning checking cosmetic metal surfaces with a fixed camera, with Universal Robots UR5e presenting a bright-finished enclosure faceplate to a fixed camera in a cosmetic components workshop. Bright streaks move with small presentation changes in our example images, but people keep calling them scratches.
We haven't commissioned the cell. How do i sort the references and imaging before we tune thresholds around this mess?
Were those scratches confirmed on the physical samples using your agreed appearance method? Start by linking each image to a sample and its inspection result
@YasminAdams0093 Some labels came from the pictures alone. We still have the samples, but those labels aren't tied to physical inspection results. That's irritatingly circular.
Mark those labels uncertain and have the samples inspected properly. Then compare images with presentation and lighting controlled; the moving streaks are a useful reflection clue
Retain their sample identities and undecided status. They shouldn't become confirmed acceptable or defective examples while the physical review remains unresolved
Our two comparison folders changed exposure and presentation together. i can't tell which change made the images look better. That comparison needs a caveat too.
I had a separate inspection setup where the 'better lighting' folder used easier samples too. Its name implied a lighting conclusion that the comparison didn't support.
For my separate setup, sample identity, exposure, lighting arrangement and presentation condition were the useful essentials. They let us understand comparisons without relying on recollection.
Use those details to ask your vision specialist for controlled comparisons on representative surfaces. Keep the sample set fixed when assessing an acquisition change
It still needs trustworthy labels and representative evaluation. A different model doesn't establish whether your reference scratches are real or your acquisition comparison is fair
@JamieBrown0904 i'll group images by physical sample before dividing the tuning and evaluation sets. The current filenames wouldn't reliably expose the same sample appearing in both.
Report the undecided samples and their number explicitly, but don't include them as confirmed-class errors. This preserves the coverage limitation without assigning an unestablished reference label
@YasminAdams0093 i've settled the review method: physical reference checks plus controlled image comparisons. That answers where to start; whether our inspection concept is suitable still depends on the resulting evaluation.