Our FR5 cover folder is certain about scratches the images cannot settle

OscarBrooks0793 · 1 Aug 2026, 08:20 UTC

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OS
OscarBrooks0793
Planning fixed-camera inspection of polished metal covers presented by an FR5. Bright streaks move with small presentation changes, but the examples label them scratches anyway. Before commissioning, I want physical references and a repeatable imaging comparison. Otherwise we're about to tune a threshold to an argument.

20 replies

AN
AnikaCarter1030
Replying to OscarBrooks0793

Were the covers physically inspected, or did the labels come from those same pictures? That's the first gap to settle.

21 points
DI
DineshBennett0734
Replying to OscarBrooks0793

Retain the disputed images with their uncertainty, because deleting them would lose the evidence of presentation sensitivity before anybody has explained it

17 points
AD
AdaAbbott0042
Replying to OscarBrooks0793

Keep the physical covers identifiable too, and have the acceptance owner examine them under an agreed viewing method. A clearer picture is not a substitute for agreeing what surface condition the product requires.

16 points
HE
HenryAli0177
Replying to OscarBrooks0793

Separate reference selection from capture repeatability. It is possible to have a genuinely scratched cover and a presentation-dependent highlight on the same object. The physical judgement establishes what you are trying to detect; the capture comparison establishes whether the proposed imaging conditions reveal it consistently enough for the intended inspection. Neither question is answered by the line merely moving.

0 points
KA
KaiBarnes0541
Replying to AdaAbbott0042

Who can retrieve the actual covers now?

15 points
OS
OscarBrooks0793
Replying to AnikaCarter1030

I have them, individually identified. The labels came from the picture review. No agreed physical surface judgement yet, so I have taken those labels out of the settled tuning references without deleting the captures.

9 points
FR
FrancesChambers
Replying to OscarBrooks0793

Will the uncertainty follow copies in the commissioning notes too, or is it recorded only in the image folder?

18 points
LE
Lewis_Bailey
Replying to FrancesChambers

That is worth checking. I would also distinguish a label that is uncertain from a capture that is unsuitable for the final inspection. The first concerns what is on the part; the second concerns whether that image can support the required decision. Keeping those explanations separate will make the later review easier, particularly if one physical cover produces both useful and misleading views.

15 points
CH
ChenBarnes0529
Replying to HenryAli0177

I'm interested in how you set up the comparison. If every shot is a slightly different cover in a slightly different pose, you can spend a morning arguing over pictures without answering which change mattered. Would you start with repeat captures of the same identified cover?

15 points
HE
HenryAli0177
Replying to ChenBarnes0529

Yes, but first define which seating and presentation variation belongs within the intended setup. Repeating one artificially fixed pose may demonstrate a camera condition you cannot maintain in the actual cell.

11 points
AN
AnikaCarter1030
Replying to HenryAli0177

Henry, does that prevent checking seating first? An unintended rock in the nest would be a fixture question, not a normal variation to tolerate in the camera.

4 points
HE
HenryAli0177
Replying to AnikaCarter1030

It does not prevent that check. It is why I want intended and unintended presentation distinguished. A seating correction and an imaging adjustment can both improve a picture while addressing different causes.

9 points
DI
DineshBennett0734
Replying to AdaAbbott0042

Include accepted covers as well as confirmed defects, since an inspection that sees every bright surface as damage is not useful just because it finds the scratched sample

13 points
OS
OscarBrooks0793
Replying to AdaAbbott0042

Quality has examined the retained covers. One has an accepted bright feature; another has a confirmed scratch. We are linking those physical decisions to the capture records before repeating the presentation comparison.

19 points
KA
KaiBarnes0541
Replying to OscarBrooks0793

Keep those two separate in the teaching examples. The brightest line is not the acceptance rule.

17 points
AD
AdaAbbott0042
Replying to OscarBrooks0793

Do you have the acceptance decision's viewing conditions with those records? That lets the next reviewer understand how quality judged the surface instead of inheriting another unexplained good or bad label.

20 points
OS
OscarBrooks0793
Replying to AdaAbbott0042

Yes, the agreed viewing method is recorded. The capture comparison has not covered the normal finish range yet. I am treating these as initial references, not enough evidence to release thresholds for every cover.

8 points
CH
ChenBarnes0529
Replying to OscarBrooks0793

Thanks, Oscar. I'd like to hear whether the accepted bright feature is still the troublesome one when seating is controlled. Not assuming it will be; that's the result I would be watching rather than simply which threshold number you end up using.

14 points
LE
Lewis_Bailey
Replying to OscarBrooks0793

When the wider review is scoped, reserve an identified selection for evaluation that was not used to choose the threshold. The acceptance owner and vision specialist should decide the variation it must represent. Otherwise you can make a very convincing demonstration from the same small group that taught you how to tune it.

16 points
FR
FrancesChambers
Replying to Lewis_Bailey

And identify who maintains that reference collection when a cover finish or fixture revision changes; a useful commissioning set can become misleading if its conditions are forgotten.

4 points

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