Cannot judge FR5 loading from our spacer stick-out readings

HassanBrown0878 · 10 Oct 2025, 05:07 UTC

Closed
HA
HassanBrown0878
Our hand-loaded spacer blanks show different exposed lengths. How much is blank variation? We recorded nothing else.

14 replies

LE
LeoBaker0449
Replying to HassanBrown0878

Measure the individual blank lengths and identify each sample. Exposed length alone mixes part length with how it seated against the stop.

4 points
LU
LucyBarnes0567
Replying to HassanBrown0878

Which end contacts the stop?

11 points
JA
JackChan1124
Replying to HassanBrown0878

And did anyone reload the same blank, or is every reading a different part?

15 points
HA
HassanBrown0878
Replying to JackChan1124

Lucy, the cut end. Jack, different parts, unmarked. We need a fresh comparison.

-6 points
LE
LeoBaker0449
Replying to HassanBrown0878

Use an agreed measuring reference for the exposed length too. A new set of named samples will not help if people measure from different chuck features.

14 points
CH
ChenBarnes0529
Replying to LeoBaker0449

We did exactly that. One person used the front face, another measured from a jaw step because it was easier to reach. Both wrote stick-out. Lovely graph, meaningless comparison.

1 points
LU
LucyBarnes0567
Replying to HassanBrown0878

Hassan, is the cut end's condition included in the inspection?

14 points
HA
HassanBrown0878
Replying to LucyBarnes0567

Yes. Machining lead and inspection are defining the blank-end check and one reference. No automatic loading approved.

13 points
CH
ChenBarnes0529
Replying to LeoBaker0449

Leo, would you keep the old sheet at all? I left ours in the folder with a warning and somebody still reused the chart in a presentation.

2 points
LE
LeoBaker0449
Replying to ChenBarnes0529

Keep it as historical evidence with its limitations, but withdraw the chart from decision material. Deleting the sheet would also lose why the comparison was restarted.

17 points
JA
JackChan1124
Replying to LeoBaker0449

A warning belongs on the chart itself, not only in the folder notes

15 points
HA
HassanBrown0878
Replying to LeoBaker0449

Fresh measurements show length differences between blanks and inconsistent seating of one sample. Old chart withdrawn. Both causes need review.

13 points
LU
LucyBarnes0567
Replying to HassanBrown0878

Did the troublesome sample have an abnormal cut end?

14 points
CH
ChenBarnes0529
Replying to JackChan1124

Jack, yes, that would have saved our presentation problem. Thanks. We labelled the data file and forgot the exported picture had a life of its own.

19 points

Discussion closed

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