What counts as a confirmed defect on a reflective surface? (Fairino FR5)

HanaBennett0709 · 10 Aug 2026, 01:20 UTC

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HA
HanaBennett0709
Our planned inspecting reflective surfaces for scratches in a small finished-parts production cell has Fairino FR5 presenting a polished metal cover to a fixed camera. The example images contain bright streaks that shift with small presentation differences, yet those streaks are being labelled as scratches. Before commissioning, I'd like to establish reliable references and image conditions for threshold tuning.

12 replies

DA
DanielBell0652
Replying to HanaBennett0709

@HanaBennett0709 Were those scratches confirmed on the physical samples using your agreed appearance method? Start by linking each image to a sample and its inspection result.

19 points
HA
HanaBennett0709
Replying to DanielBell0652

I've found that some labels were assigned from the images themselves. The samples are still available, but those labels have no corresponding physical inspection results, making the reference circular.

13 points
DA
DanielBell0652
Replying to HanaBennett0709

Mark those labels uncertain and have the samples inspected properly. Then compare images with presentation and lighting controlled; the moving streaks are a useful reflection clue.

13 points
JA
JaneBell0684
Replying to DanielBell0652

That clue needs a limit: presentation can also change how a real scratch appears. Movement in the image isn't enough to reclassify the sample as acceptable.

22 points
DA
DanielBell0652
Replying to JaneBell0684

@JaneBell0684 Correct. I meant a reason to investigate the imaging, not a new defect label. Physical acceptance stays with the agreed inspection method.

12 points
BE
BethBell0672
Replying to DanielBell0652

@DanielBell0652 Should uncertain images be treated as acceptable, or kept somewhere separate while their status is established?

12 points
DA
DanielBell0652
Replying to BethBell0672

@BethBell0672 Retain their sample identities and undecided status. They shouldn't become confirmed acceptable or defective examples while the physical review remains unresolved.

22 points
HA
HanaBennett0709
Replying to DanielBell0652

I've checked the image folders and found that exposure and presentation both changed between them. Their improved appearance can't be attributed to either change individually.

8 points
BR
BrunoBell0626
Replying to HanaBennett0709

On my inspection setup, a folder called 'better lighting' also contained easier samples. The folder name was doing a lot of unearned work.

17 points
HA
HanaBennett0709
Replying to BrunoBell0626

@BrunoBell0626 What did you keep beside each image? I can manage sample ID and settings, but I don't want a form nobody fills in.

19 points
BR
BrunoBell0626
Replying to HanaBennett0709

For my separate setup, sample identity, exposure, lighting arrangement and presentation condition were the useful essentials. They let us understand comparisons without relying on recollection.

9 points
DA
DanielBell0652
Replying to BrunoBell0626

@BrunoBell0626 Use those details to ask your vision specialist for controlled comparisons on representative surfaces. Keep the sample set fixed when assessing an acquisition change.

12 points

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