everyone can press start, then the first empty pocket brings me back

CallumAli0186 · 15 Jul 2025, 05:53 UTC

Closed
CA
CallumAli0186
I helped teach our FR10 block-sorting job, but the handover only covers a full tray. Empty pocket or interrupted run and I'm called over. What decisions should the recovery sheet actually settle?

13 replies

DA
DanielBaker0478
Replying to CallumAli0186

Which interruption has actually happened most? Start with that and have controls define the authorised recovery. A sheet that tries to cover every imaginable fault will be large, vague and ignored.

16 points
CA
CallumAli0186
Replying to DanielBaker0478

Empty pocket. Then a restart where the screen points to a pocket but the operator isn't sure whether the block was already moved. Different problems, currently the same phone call.

11 points
JA
JaneBaker0510
Replying to CallumAli0186

Don't let the unsure case offer a confident next-pocket button.

13 points
CA
CallumAli0186
Replying to JaneBaker0510

It does offer resume with a highlighted pocket. I've asked controls to review that before we teach it as a recovery route.

11 points
JA
JaneCarter1032
Replying to CallumAli0186

Does the screen identify the tray as well as the pocket? A correct pocket number on a replacement tray would still send the operator looking at the wrong physical state.

9 points
DA
DanielBaker0478
Replying to JaneCarter1032

Good question. Have the operator describe what they think that highlight means, without prompting them. You may find they're taking it as confirmation of a physical part position rather than saved program progress.

5 points
SA
SamBennett0768
Replying to CallumAli0186

We did a paper walkthrough before changing our training screen, with one person describing the actual tray and another the saved state; cheap way to find which decisions the interface was leaving to guesswork.

23 points
CA
CallumAli0186
Replying to DanielBaker0478

Operator thought the highlight meant the system had checked that pocket. It hasn't. Controls is adding a visibly unresolved recovery state when physical and saved progress aren't established.

21 points
JA
JaneBaker0510
Replying to CallumAli0186

Who do they call from that state?

3 points
CA
CallumAli0186
Replying to JaneBaker0510

Shift lead, then maintenance if reconciliation needs it. The lead is helping write that route. We are not asking operators to choose which saved state looks most likely.

0 points
JA
JaneCarter1032
Replying to CallumAli0186

Will a cover operator be able to find that contact when the usual lead is away? The recovery instruction needs a working escalation route, not only a familiar person's name.

21 points
SA
SamBennett0768
Replying to CallumAli0186

And let the cover operator try the draft without you translating it; if the instructions work only with their author standing beside them, the phone calls aren't going anywhere.

8 points
CA
CallumAli0186
Replying to JaneBaker0510

Backup contact added. Controls review and a cover-operator walkthrough still to do. Thanks, Jane, for challenging the highlight; I had stopped noticing what it seemed to promise.

9 points

Discussion closed

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