I proposed using Universal Robots UR5e for tray unloading with a molded mounting block in a compact contract manufacturing shop, starting with 96.
My estimate covered the arm and gripper but left fixture work and staff effort unclear, which has frustrated my colleague.
I'd like to define a small pilot that gives both of us a fair basis for judging the idea.
Build a capped pilot around the complete workflow. Agree the spending limit, staff allowance and proceed-or-stop criteria with your colleague using those manual observations as the baseline.
On our separate project, we included that time. The design was enjoyable, but our normal workload still needed doing. The estimate became less cheerful.
The calculation assumes the released time removes a real expense. Small gaps may increase capacity without reducing paid hours, so presenting all of that time as cash savings could recreate the dispute.
@JasperAli0203 You're right; my wording turned released time into cash too easily. Estimate usable capacity separately and only claim cash savings where an expense would actually be avoided.
@OmarBrown0926 A representative supervised trial can show when attention is needed and how long the gaps are. It won't prove the full deployment benefit, but it can challenge the assumption.