Our FR10 carton count depends on an unsupported turned row

GabrielBrown0888 · 17 Apr 2026, 22:11 UTC

Reply to discussion
GA
GabrielBrown0888
Packaging has marked the bearing strips underneath our filled shipping carton. In the FR10 alternating pattern, one turned row puts those strips above gaps. The quote still presents the maximum carton count as its main advantage. I want packaging and tooling to review the same stack, including the tool leaving it. I also want the packer involved before we solve the drawing by giving her another manual operation. We can compare a lower-count pattern, but I need the difference in actual dispatch work, not another animation with more boxes.

21 replies

WI
WillBennett0748
Replying to GabrielBrown0888

Show the packed-case section over the real lower layer, with the fingers at release and withdrawal. The support while the tool leaves matters as much as where the finished carton eventually rests.

15 points
GA
GabrielBrown0888
Replying to WillBennett0748

The current section shows the gap under one bearing strip. Packaging has rejected that position. Tooling has not yet returned a replacement sequence.

15 points
TH
ThomasAbbott0016
Replying to GabrielBrown0888

Our rejected turns survived in the cost sheet after disappearing from the drawing. Get this lower count into the price comparison now, or you will spend the next meeting correcting the saving.

11 points
SA
SamBaker0507
Replying to GabrielBrown0888

What happens on a short order with an unfinished layer?

-2 points
WI
WillChan1096
Replying to GabrielBrown0888

Use a representative filled case for that review. We once compared an empty carton section while the packed insert moved the load towards one end. Does packaging's marked support include the permitted packing variation?

13 points
LE
Lewis_Briggs
Replying to GabrielBrown0888

And don't let a sheet appear under the boxes without a job attached to it. Someone has to supply it, place it and deal with it at the other end.

1 points
GA
GabrielBrown0888
Replying to WillChan1096

Will Chan, yes, packaging included the accepted packing variation. Sam, short-order endings are missing. Lewis, the supplier has now suggested a sheet, but has not defined its handling.

13 points
CH
ChloeBell0657
Replying to GabrielBrown0888

Compare that sheet proposal and a different pattern separately. Either changes the handling arrangement. Neither gets the original pattern's claimed acceptance simply because it covers the same pallet footprint.

8 points
SA
SaraChan1070
Replying to SamBaker0507

Where do incomplete pallets wait, and who brings them back? That can change the operator's work even with a simpler layer pattern.

3 points
SA
SaraBaker0461
Replying to GabrielBrown0888

Our packing aisle has no spare sheet space. Has your packer seen the proposal?

17 points
GA
GabrielBrown0888
Replying to SaraChan1070

Sara Chan, partial pallets wait in the marked dispatch bay and return with the pallet handler. Sara Baker, the packer has seen it and objects to reaching across the stack to place a sheet. No sheet method agreed.

14 points
AM
AmyArcher0380
Replying to GabrielBrown0888

Have her walk through the partial return as well, with the proposed order and layer identity visible; otherwise the drawing may assume she knows where the old job stopped.

18 points
LI
LiamAllen0316
Replying to GabrielBrown0888

Has anyone priced the complete straight-pattern option against those ordinary order quantities?

8 points
GA
GabrielBrown0888
Replying to LiamAllen0316

Dispatch has compared the orders. The straight pattern adds a pallet on some jobs, with extra handling included. It still has a smaller positive saving than the original quote. Complete withdrawal review is pending.

11 points
WI
WillBennett0748
Replying to GabrielBrown0888

I would keep the sheet option alive only if somebody can offer a workable method at a real cost. On a small job we assessed, the sheet looked cheap in the materials list, but its storage position pushed the empty-pallet stack away and added walking to every exchange. The operator spotted it in the walkthrough, not the gripper designer. A lower box count with a straightforward job can be the better purchase, but it needs the same honest accounting as the clever pattern.

12 points
TH
ThomasAbbott0016
Replying to WillBennett0748

Exactly the bit our first saving left outside the boundary. Cheap material, paid work.

15 points
WI
WillChan1096
Replying to GabrielBrown0888

Gabriel, has the straight sequence addressed the unsupported strip during withdrawal, including the last few cartons? The smaller saving only becomes relevant if that arrangement works.

18 points
GA
GabrielBrown0888
Replying to WillChan1096

Joint drawing review accepts the straight sequence for the defined packed cases, including partial-layer withdrawal. We are taking it into detailed design. The undefined sheet-handling option is out of this comparison.

20 points
SA
SamBaker0507
Replying to GabrielBrown0888

Did the packer's partial-return walkthrough happen too?

14 points
GA
GabrielBrown0888
Replying to SamBaker0507

Yes, with the dispatch handler. It found a missing order label on the returning pallet; the revised method includes it and they repeated the walkthrough successfully. The lower saving now includes that work. Physical cell trials remain ahead.

18 points

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