turned cartons sit across the gaps in our FR10 layer

AmaraBrooks0861 · 6 Nov 2025, 17:34 UTC

Closed
AM
AmaraBrooks0861
Our carton base has two narrow bearing strips. On the FR10 drawing, the second layer turns them across spaces between the boxes below. The tool designer says the pattern is efficient. What should packaging see before we accept that description?

10 replies

GA
GabrielChan1062
Replying to AmaraBrooks0861

A section through the actual bearing strips, with the packed contents and pallet construction identified. Efficiency needs more than a full-looking top view.

7 points
AM
AmaraBrooks0861
Replying to GabrielChan1062

I can supply an opened packed carton and the pallet drawing. The current layer file has outside dimensions only, so the bearing strips never reached the designer.

15 points
OM
OmarAli0230
Replying to AmaraBrooks0861

Who deals with the part pallet at the end of a short order, Amara? The most efficient full stack can still create awkward work for the person who has to finish something smaller.

9 points
SA
SaraBrown0896
Replying to OmarAli0230

Lower capacity also adds pallet changes. Include both effects in the comparison.

-2 points
GA
GabrielChan1062
Replying to SaraBrown0896

Sara, yes. I wouldn't pick the sparse pattern by instinct either. Packaging support, tool access and the actual dispatch work need to be compared for the same candidates.

-2 points
OM
OmarAli0230
Replying to GabrielChan1062

Gabriel, agreed. My concern is the missing task, not a vote for fewer cartons. I've seen a worker inherit the final awkward positions after the automation got credit for the easy ones.

13 points
AM
AmaraBrooks0861
Replying to OmarAli0230

Omar, dispatch finishes partial pallets by hand. They're joining the review. Packaging has asked for a section of the turned layer with the internal packing shown before suggesting a change.

2 points
SA
SaraBrown0896
Replying to AmaraBrooks0861

Can dispatch reach those finishing positions in the proposed layout?

8 points
AM
AmaraBrooks0861
Replying to SaraBrown0896

Not checked yet. I've put that on the same review, rather than drawing an improvised route for them.

14 points
GA
GabrielChan1062
Replying to AmaraBrooks0861

When packaging suggests a candidate, keep the tool opening and withdrawal in its section too. A support change should not quietly fill the space the fingers require.

5 points

Discussion closed

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