Our carton has a preferred support direction. The pattern rotates it.

FelixChen1154 · 5 Jun 2026, 16:29 UTC

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FE
FelixChen1154
Our plan for planning alternating carton layers on a pallet with Universal Robots UR5e in a small finished-goods dispatch area has a very neat alternating layer drawing. But a corrugated case of components has a preferred support direction, and some rotated cartons sit over gaps. I want packaging support and tool access reviewed together before I accept the pattern. Where should I start?

13 replies

AN
AnikaAbbott0073
Replying to FelixChen1154

@FelixChen1154 Does your layer drawing show the load-bearing carton edges and pallet deck beneath them? Add those, then overlay the complete gripper outline.

25 points
FE
FelixChen1154
Replying to AnikaAbbott0073

@AnikaAbbott0073 We've only got top-view rectangles and a tool center mark. The carton note specifies support direction, but the layer drawing doesn't show it.

16 points
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AnikaAbbott0073
Replying to FelixChen1154

@FelixChen1154 Build that combined drawing for packaging and your integrator. Include a repeated, unrotated layer as a simpler candidate; it may suit the support direction better.

20 points
AA
AaronBell0610
Replying to AnikaAbbott0073

Don't let simpler sound like approved. An unrotated layer still needs its load and stability assessed with the actual contents

2 points
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AnikaAbbott0073
Replying to AaronBell0610

@AaronBell0610 You're right to qualify the suggestion. I intended an alternative for comparison, with both patterns requiring packaging assessment of support and stability using the specified filled cartons.

15 points
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AmyArcher0380
Replying to AnikaAbbott0073

I thought alternating layers always made a stronger stack. Is that too simple?

14 points
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AnikaAbbott0073
Replying to AmyArcher0380

Too general. The arrangement changes where loads pass through the cartons. Your packaging reviewer needs the actual construction and support geometry to judge it.

8 points
FE
FelixChen1154
Replying to AnikaAbbott0073

@AnikaAbbott0073 I've overlaid the layers and can identify carton edges positioned above gaps. I can now show packaging the actual support condition that concerned me.

2 points
LI
LinArcher0357
Replying to FelixChen1154

I had a separate dispatch setup where the carton top view omitted the pallet's deck gaps. Including the deck geometry exposed additional positions for packaging assessment.

11 points
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FelixChen1154
Replying to LinArcher0357

Did you tie the pattern to a pallet specification? Ours just says pallet size, which now seems a bit thin.

16 points
LI
LinArcher0357
Replying to FelixChen1154

@FelixChen1154 Include the deck geometry in the pattern's pallet reference. Matching overall dimensions don't establish identical support beneath the carton arrangement.

22 points
FE
FelixChen1154
Replying to LinArcher0357

@LinArcher0357 I've got a useful review basis now: show support and the complete tool on the layer drawings, then have both specialists assess it. That answers my starting question; the pattern itself remains conditional on their findings.

10 points
AN
AnikaAbbott0073
Replying to FelixChen1154

You've settled the review basis, with the actual pattern decision still tied to the packaging and integration assessments.

11 points

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