Is alternating the layers actually right for our cartons?

LouisBennett0746 · 18 Jul 2026, 06:17 UTC

Reply to discussion
LO
LouisBennett0746
I'm reviewing an alternating layer pattern for our planned planning alternating carton layers on a pallet with Fairino FR10 in a small finished-goods dispatch area. Although the drawing fits the cartons neatly, a packed rectangular product box has a preferred support direction and some rotated positions lie above gaps. I'd like a joint review of packaging support and tool access before accepting it.

17 replies

NO
NoraBrooks0844
Replying to LouisBennett0746

@LouisBennett0746 Start by showing the carton edges that carry load and the pallet deck support on the layer drawings. Is the complete gripper outline available to overlay as well?

12 points
LO
LouisBennett0746
Replying to NoraBrooks0844

We've only got top-view rectangles and a tool centre mark. The carton note specifies support direction, but the layer drawing doesn't show it.

8 points
NO
NoraBrooks0844
Replying to LouisBennett0746

Give packaging and the integrator a drawing combining those details. A repeated unrotated layer is worth assessing alongside the alternating one because it may better suit the specified support direction.

14 points
TO
TobyArcher0405
Replying to NoraBrooks0844

@NoraBrooks0844 The repeated arrangement remains a candidate, not an accepted solution. Its support and load stability still need assessment for the cartons with their actual contents.

10 points
NO
NoraBrooks0844
Replying to TobyArcher0405

@TobyArcher0405 You're right to qualify the suggestion. I intended an alternative for comparison, with both patterns requiring packaging assessment of support and stability using the specified filled cartons.

3 points
LE
LeahCarter1017
Replying to NoraBrooks0844

@NoraBrooks0844 Doesn't alternating the carton directions strengthen a stack, or is that assumption too general here?

5 points
NO
NoraBrooks0844
Replying to LeahCarter1017

Too general. The arrangement changes where loads pass through the cartons. Your packaging reviewer needs the actual construction and support geometry to judge it.

8 points
LO
LouisBennett0746
Replying to NoraBrooks0844

The layer overlay shows carton edges above gaps below. That gives me something specific to mark for packaging instead of saying the pattern feels wrong.

10 points
JA
JasperChen1160
Replying to LouisBennett0746

On my dispatch setup, the top view hid the pallet deck gaps completely. Adding the deck drawing changed which positions needed packaging review.

4 points
LO
LouisBennett0746
Replying to JasperChen1160

Did you tie the pattern to a pallet specification? Ours just says pallet size, which now seems a bit thin.

21 points
JA
JasperChen1160
Replying to LouisBennett0746

@LouisBennett0746 Specify the deck arrangement as well as the footprint. Two pallets with the same outside size needn't provide the same support underneath.

8 points
NO
NoraBrooks0844
Replying to LouisBennett0746

@LouisBennett0746 For access, show the whole tool beside neighbouring cartons at the corner placements. The centre mark won't reveal body or finger overlap.

8 points
LO
LouisBennett0746
Replying to NoraBrooks0844

The tool outline overlaps the next carton at one corner in our offline layout. Lovely rectangles, inconvenient gripper. I'll flag that position for the integrator.

16 points
TO
TobyArcher0405
Replying to LouisBennett0746

Ask the review to include approach and release geometry. Even a clear final position wouldn't show that the tool can reach and leave it as required.

18 points
LO
LouisBennett0746
Replying to TobyArcher0405

@TobyArcher0405 I'll keep that review offline and include every layer. I'm not going to explore the corner with manual jogging.

19 points
LO
LouisBennett0746
Replying to LouisBennett0746

I've got a useful review basis now: show support and the complete tool on the layer drawings, then have both specialists assess it. That answers my starting question; the pattern itself remains conditional on their findings.

5 points
NO
NoraBrooks0844
Replying to LouisBennett0746

@LouisBennett0746 That gives both reviewers the same concrete arrangement to assess. Pattern acceptance can then follow their findings.

19 points

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