The layer pattern fits, but some cartons sit over gaps (Fairino FR5)

IsabelAllen0300 · 3 Sept 2026, 11:28 UTC

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IS
IsabelAllen0300
I'm reviewing an alternating layer pattern for our planned planning alternating carton layers on a pallet with Fairino FR5 in a workshop packing department. Although the drawing fits the cartons neatly, a labelled dispatch carton has a preferred support direction and some rotated positions lie above gaps. I'd like a joint review of packaging support and tool access before accepting it.

8 replies

MA
MayaBarnes0562
Replying to IsabelAllen0300

Start by showing the carton edges that carry load and the pallet deck support on the layer drawings. Is the complete gripper outline available to overlay as well?

18 points
IS
IsabelAllen0300
Replying to MayaBarnes0562

@MayaBarnes0562 We've only got top-view rectangles and a tool centre mark. The carton note specifies support direction, but the layer drawing doesn't show it.

1 points
MA
MayaBarnes0562
Replying to IsabelAllen0300

Give packaging and the integrator a drawing combining those details. A repeated unrotated layer is worth assessing alongside the alternating one because it may better suit the specified support direction.

23 points
IS
IsabelAbbott0039
Replying to MayaBarnes0562

@MayaBarnes0562 Don't let simpler sound like approved. An unrotated layer still needs its load and stability assessed with the actual contents.

2 points
MA
MayaBarnes0562
Replying to IsabelAbbott0039

You're right to qualify the suggestion. I intended an alternative for comparison, with both patterns requiring packaging assessment of support and stability using the specified filled cartons.

17 points
ME
MeiAbbott0081
Replying to MayaBarnes0562

I thought alternating layers always made a stronger stack. Is that too simple?

11 points
MA
MayaBarnes0562
Replying to MeiAbbott0081

@MeiAbbott0081 That rule is too broad because changing the pattern changes the load paths. The packaging reviewer needs the carton construction and support geometry to assess the result.

7 points
IS
IsabelAllen0300
Replying to MayaBarnes0562

The layer overlay shows carton edges above gaps below. That gives me something specific to mark for packaging instead of saying the pattern feels wrong.

17 points

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