Our carton has a preferred support direction. The pattern rotates it.

VictorChan1055 · 29 Aug 2026, 14:21 UTC

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VI
VictorChan1055
I'm reviewing an alternating layer pattern for our planned palletising sealed product cartons with Universal Robots UR5e in a small finished-goods dispatch area. Although the drawing fits the cartons neatly, a corrugated case of components has a preferred support direction and some rotated positions lie above gaps. I'd like a joint review of packaging support and tool access before accepting it.

10 replies

EL
EllaBell0642
Replying to VictorChan1055

Start by showing the carton edges that carry load and the pallet deck support on the layer drawings. Is the complete gripper outline available to overlay as well?

5 points
VI
VictorChan1055
Replying to EllaBell0642

My current layer drawing shows carton footprints and a tool centre point only. It hasn't incorporated the support direction specified in the carton documentation.

1 points
EL
EllaBell0642
Replying to VictorChan1055

Build that combined drawing for packaging and your integrator. Include a repeated, unrotated layer as a simpler candidate; it may suit the support direction better.

6 points
OL
OliverBrown0885
Replying to EllaBell0642

The repeated arrangement remains a candidate, not an accepted solution. Its support and load stability still need assessment for the cartons with their actual contents.

-7 points
EL
EllaBell0642
Replying to OliverBrown0885

You're right to qualify the suggestion. I intended an alternative for comparison, with both patterns requiring packaging assessment of support and stability using the specified filled cartons.

14 points
RE
RebeccaArcher0430
Replying to EllaBell0642

@EllaBell0642 I thought alternating layers always made a stronger stack. Is that too simple?

4 points
EL
EllaBell0642
Replying to RebeccaArcher0430

@RebeccaArcher0430 Too general. The arrangement changes where loads pass through the cartons. Your packaging reviewer needs the actual construction and support geometry to judge it.

6 points
VI
VictorChan1055
Replying to EllaBell0642

The layer overlay shows carton edges above gaps below. That gives me something specific to mark for packaging instead of saying the pattern feels wrong.

9 points
VI
VictorChan1055
Replying to VictorChan1055

The drawings can now be framed around the relevant questions, although suitable support and access haven't both been established. Acceptance remains open pending their combined assessment.

9 points
EL
EllaBell0642
Replying to VictorChan1055

That matches the outstanding work. Clearer drawings help, but support and access still need to agree in the assessment.

7 points

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