Cannot choose faceplate reject references from moving bright lines

JamesCampbell · 17 Jun 2026, 16:05 UTC

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JA
JamesCampbell
Our proposed UR5e camera station has bright lines labelled scratches, but they move with the faceplate presentation. What physical references and imaging checks should come before tuning?

10 replies

JO
JonasAbbott0024
Replying to JamesCampbell

Can quality examine the identified faceplates behind the views, so the physical surface decision is separate from what a particular light angle makes bright? I would not let the first folder label become the acceptance requirement.

4 points
JA
JamesCampbell
Replying to JonasAbbott0024

We retained the faceplates and can link repeated views. No agreed physical judgement yet.

9 points
RE
ReeceAbbott0036
Replying to JamesCampbell

Keep those repeated views grouped by plate while quality decides. Then retain accepted variation and a confirmed reject for imaging comparisons, with capture settings and the intended presentation recorded.

18 points
HA
HarishAdams0141
Replying to ReeceAbbott0036

I would also preserve which labels were disputed. Replacing them silently can leave a trainer using an old copy with no reason to question it, even after the technical reference set has improved.

-7 points
JO
JonasAbbott0024
Replying to HarishAdams0141

Harish, yes, and a clean-looking replacement image alone wouldn't explain why the old label changed. The part identity and physical decision need to travel with it.

18 points
JA
JamesCampbell
Replying to JonasAbbott0024

Quality accepted the plate with the moving stripe and provided a rejected faceplate with an identified scratch. Thanks Jonas for separating the surface decision from the picture.

5 points
RE
ReeceAbbott0036
Replying to JamesCampbell

What are you changing first in the imaging comparison? If the support and lighting both change, you may get a better image without learning whether the seat or illumination caused the difference.

17 points
JA
JamesCampbell
Replying to ReeceAbbott0036

Tooling is defining repeatable seating first. Lighting stays unchanged for that comparison. Both physical references remain in it.

9 points
JA
JamesCampbell
Replying to JamesCampbell

The revised seat reduced presentation variation on those two samples. We haven't completed the lighting comparison or checked the wider finish range.

12 points
HA
HarishAdams0141
Replying to JamesCampbell

Keep that limited result beside the retained images. A successful seating comparison is useful evidence, but it does not yet establish detection of the required defect range under the final inspection conditions.

15 points

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