Getting consistent inspection evidence before commissioning - inspecting reflective surfaces for scratches

MiaArcher0383 · 29 May 2026, 09:47 UTC

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MI
MiaArcher0383
Our planned inspecting reflective surfaces for scratches in a small finished-parts production cell has Fairino FR10 presenting a brushed stainless trim plate to a fixed camera. The example images contain bright streaks that shift with small presentation differences, yet those streaks are being labelled as scratches. Before commissioning, I'd like to establish reliable references and image conditions for threshold tuning.

11 replies

BR
BrunoChen1148
Replying to MiaArcher0383

Check whether the suspected scratches were confirmed on physical samples under the agreed appearance procedure. Link each image to its sample identity and inspection result first.

11 points
MI
MiaArcher0383
Replying to BrunoChen1148

Some labels came from the pictures alone. We still have the samples, but those labels aren't tied to physical inspection results. That's irritatingly circular.

17 points
BR
BrunoChen1148
Replying to MiaArcher0383

Mark those labels uncertain and have the samples inspected properly. Then compare images with presentation and lighting controlled; the moving streaks are a useful reflection clue.

19 points
AL
AlexArcher0385
Replying to BrunoChen1148

@BrunoChen1148 A scratch's visibility can change with presentation too. Don't let 'moving streak' quietly become the rule for relabelling something acceptable

13 points
BR
BrunoChen1148
Replying to AlexArcher0385

You're right to qualify that. The streak behaviour motivates an imaging investigation; it doesn't replace physical classification under the agreed inspection procedure.

9 points
CA
CallumChan1056
Replying to BrunoChen1148

@BrunoChen1148 So uncertain isn't the same as good? Where do those images go?

4 points
BR
BrunoChen1148
Replying to CallumChan1056

Retain their sample identities and undecided status. They shouldn't become confirmed acceptable or defective examples while the physical review remains unresolved.

12 points
MI
MiaArcher0383
Replying to BrunoChen1148

Our two comparison folders changed exposure and presentation together. I can't tell which change made the images look better. That comparison needs a caveat too.

18 points
MA
MayaChen1171
Replying to MiaArcher0383

I had a separate inspection setup where the 'better lighting' folder used easier samples too. Its name implied a lighting conclusion that the comparison didn't support.

16 points
MI
MiaArcher0383
Replying to MayaChen1171

My starting point is clear: establish physical references and compare image conditions in a controlled way. That resolves the planning question while leaving inspection suitability dependent on evaluation.

2 points
BR
BrunoChen1148
Replying to MiaArcher0383

@MiaArcher0383 You've settled the starting method, with inspection suitability still tied to the physical-reference and controlled-image evaluation.

19 points

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