My FR10 enclosure estimate gives the fixture maker no budget

SarahBaker0502 · 12 Dec 2025, 21:56 UTC

Closed
SA
SarahBaker0502
I priced the arm and gripper, then asked my colleague to invent the enclosure fixtures for free. He's unimpressed. What should a small paid study answer before we call anything a pilot?

20 replies

AL
AlexAbbott0037
Replying to SarahBaker0502

Agree the actual unloading problem and a bounded study scope with him first. Price preparation, fixture work and staff time alongside the supplier work, with a decision before any further pilot spend.

8 points
SA
SamAdams0159
Replying to SarahBaker0502

Could the designer compare the awkward enclosure contacts using your existing samples before you buy hardware? A useful rejected concept can be a perfectly decent result from that first study.

10 points
TO
TobyAbbott0057
Replying to SarahBaker0502

What physical trial, if any, is included in that study, rather than only drawings and an option review?

9 points
SA
SarahBaker0502
Replying to TobyAbbott0057

Drawings and option review first. No working robot trial promised. We have representative enclosures available.

7 points
OS
OscarAdams0097
Replying to SarahBaker0502

Then keep the later pilot's safeguarding, competent supervision and commissioning work explicit as future scope, rather than letting a cheap drawing study be quoted as the cost of trying the cell

6 points
NA
NadiaCarter0987
Replying to SarahBaker0502

Does the representative set include the enclosure variants that cause your colleague the most preparation work? The easiest common part may not answer the problem that made him object.

15 points
BE
BethBrooks0846
Replying to NadiaCarter0987

Our first study used the enclosure everyone could seat quickly, then we wondered why the trial did not help on busy days. The troublesome variants were the work. I'd ask the colleague to help select the examples rather than merely supply whatever is nearest the bench.

-2 points
BR
BrunoBrooks0800
Replying to SarahBaker0502

Include proposed fixture variants and how they would be identified, stored and replaced. A study need not deliver production tooling, but it can expose whether the concept is quietly creating a cupboard full of future changeovers.

17 points
SA
SarahBaker0502
Replying to BethBrooks0846

Two variants cause most of the preparation. Both included, chosen with him. Thanks Beth, not just my favourite sample.

22 points
AL
AlexAbbott0037
Replying to SarahBaker0502

You can still study a narrower variant if it has a worthwhile job of its own. Just do not claim that result solves the mixed workload without comparing what remains manual.

10 points
SA
SamAdams0159
Replying to AlexAbbott0037

Alex, agreed. I would want the study to state which work each candidate covers, rather than force one universal fixture because the first budget had only one line for it.

17 points
NA
NadiaCarter0987
Replying to SarahBaker0502

What decision would count as a useful stopping point after the study, Sarah? It should be something you and your colleague can recognise even if no candidate is recommended.

8 points
SA
SarahBaker0502
Replying to NadiaCarter0987

Compare the options and decide stop, revise the scope, or price a supervised pilot. No automatic next order.

11 points
TO
TobyAbbott0057
Replying to SarahBaker0502

Will the study return its assumptions and unresolved access or holding questions with those options?

25 points
BR
BrunoBrooks0800
Replying to TobyAbbott0057

And confirm the actual deliverables before paying. A review meeting, a drawing and production-ready tooling are different things; your colleague needs to know what work comes back to him afterwards.

6 points
SA
SarahBaker0502
Replying to BrunoBrooks0800

Review notes and candidate drawings, with assumptions and gaps. Production tooling excluded. His attendance and sample preparation have allowances.

20 points
BE
BethBrooks0846
Replying to SarahBaker0502

That is a more honest place to start. I would also preserve his current-task observations, not only a total time; two options can take similar minutes while interrupting the setter's other work very differently.

4 points
OS
OscarAdams0097
Replying to BethBrooks0846

And a candidate that improves those interruptions may be worth discussing even without a dramatic cycle-time claim, provided the complete operation and remaining manual tasks are compared openly

13 points
AL
AlexAbbott0037
Replying to SarahBaker0502

Has your colleague agreed to the staff allowance, Sarah, or is it still your estimate of what you hope he can spare?

15 points
SA
SamAdams0159
Replying to AlexAbbott0037

Keep that answer beside the supplier price. The original missing cost was somebody's time, and a tidy study proposal should not hide it again.

25 points

Discussion closed

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