Which FR5 layer option keeps the case supports above actual cartons?

EllaBarnes0555 · 14 Feb 2026, 08:25 UTC

Closed
EL
EllaBarnes0555
I've paused our alternating-layer proposal. Turned component cases bridge the finger gaps beneath them. Tooling wants the gaps; packaging wants support. Neither gets to solve it by hiding the other drawing.

17 replies

AI
AishaBennett0779
Replying to EllaBarnes0555

Ask them to compare the loaded case section and complete finger withdrawal in one view, with the actual lower layer beneath the turned case.

4 points
EL
EllaBarnes0555
Replying to AishaBennett0779

Packaging has marked the two reinforced bearing strips. Tooling's plan puts both over open space on the turned row. We're looking at a straight-row candidate now.

23 points
AA
AaronChen1132
Replying to EllaBarnes0555

Our straight rows got packaging acceptance for the specified carton. Still needed the tool route checked. Worth keeping your candidate open without assuming all the other questions disappear.

22 points
RE
RebeccaArcher0430
Replying to EllaBarnes0555

Ask the packer what that lower-count candidate changes in pallet supply and removal, because those are real jobs even when the layer itself gets simpler.

-5 points
CA
CallumBennett0708
Replying to EllaBarnes0555

Show the fingers at their widest on exit, not just their closed carrying position, because a straight row can still trap the open tool

8 points
EL
EllaBarnes0555
Replying to RebeccaArcher0430

The packer says more exchanges, but no extra sorting. Her time goes into the comparison. Tool designer is drawing the full exit instead of the helpful arrow we currently have.

19 points
AI
AishaBennett0779
Replying to EllaBarnes0555

Does the proposed straight pattern preserve the support through the repeat layers as well as on the pallet base?

8 points
EL
EllaBarnes0555
Replying to AishaBennett0779

Packaging checked the repeated layers with our packed case and accepted that support arrangement at their specified limit. Returned partials are not included in that acceptance.

18 points
RE
RebeccaArcher0430
Replying to EllaBarnes0555

Who handles those returned partials, Ella, and are they common enough to change your proposed workload?

21 points
EL
EllaBarnes0555
Replying to RebeccaArcher0430

Dispatch completes them manually today. They're occasional, but real. I've added the recent actual returns to the work comparison rather than rounding them down to none.

10 points
AA
AaronChen1132
Replying to EllaBarnes0555

Thanks for keeping the real returns. Our estimates got much clearer once we stopped borrowing a clean full-pallet day to represent every order.

19 points
CA
CallumBennett0708
Replying to EllaBarnes0555

Did the complete exit drawing find room for the fingers?

12 points
EL
EllaBarnes0555
Replying to CallumBennett0708

Not on the first straight-row layout. Outer finger clips the pallet edge on withdrawal. They have proposed changing the placement sequence and tool approach, without altering the accepted support pattern.

18 points
AI
AishaBennett0779
Replying to EllaBarnes0555

Have packaging see the intermediate placements in that changed sequence too, since the same final pattern can be built through different temporary support conditions.

17 points
EL
EllaBarnes0555
Replying to AishaBennett0779

Added the intermediate placements to the joint review. No purchase decision from the final picture alone.

24 points
RE
RebeccaArcher0430
Replying to EllaBarnes0555

And give the packer that changed sequence when checking her exchanges; she should not be timing a version the tool designer has already abandoned.

21 points
EL
EllaBarnes0555
Replying to RebeccaArcher0430

Done. One candidate and one set of work assumptions circulating now. Support pattern accepted, approach and sequence still being checked. Annoying amount of drawing, but at least the drawings agree about what is missing.

16 points

Discussion closed

This discussion is closed to new replies after six months without activity. Last activity: .