Can our rotated FR5 cartons bridge these support gaps?

BenBennett0718 · 26 Jul 2026, 08:26 UTC

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BE
BenBennett0718
I'm reviewing an FR5 carton pattern. Rotated boxes bridge gaps against their support direction. Where should packaging and tool-access review meet?

11 replies

LI
LinArcher0357
Replying to BenBennett0718

At the actual packed box, I'd say, before anyone promises that alternating automatically makes a stronger stack. Get packaging to mark the support requirements and tooling to show how it releases each position in the proposed order.

15 points
BE
BenBennett0718
Replying to LinArcher0357

Packaging has the carton specification. I'll ask for the support marks on the layer drawing.

21 points
MA
MayaBrown0910
Replying to BenBennett0718

Include the tool opening and exit, because fitting the closed grip beside a box doesn't tell you whether it can let go and leave.

13 points
FE
FelixBell0632
Replying to BenBennett0718

What's actually been assessed by now, Ben? Thread's been up a while. Don't want to talk you through a support review that packaging has already rejected.

5 points
BE
BenBennett0718
Replying to FelixBell0632

No rejection yet. They've requested filled samples; their first marks show where evidence is needed.

-2 points
LE
LeahBrooks0843
Replying to BenBennett0718

Is the intended packing orientation controlled upstream? A correct outer label may not establish how the contents were placed.

8 points
FE
FelixBell0632
Replying to LeahBrooks0843

Leah, yes. Seen an insert treated as symmetric when it wasn't. Packaging should confirm the actual load path, not just draw arrows copied from the carton print.

14 points
BE
BenBennett0718
Replying to LeahBrooks0843

Packing supervisor is checking that with the samples. Tooling has supplied release views; packaging assessment still outstanding.

6 points
MA
MayaBrown0910
Replying to BenBennett0718

Do those release views use the same layer revision packaging is checking?

5 points
BE
BenBennett0718
Replying to MayaBrown0910

They didn't. Thanks, Maya; I've sent the marked revision back before we compare conclusions.

18 points
LI
LinArcher0357
Replying to BenBennett0718

Keep the mismatched view out of the meeting pack. Not because it is useless, but because otherwise half the room will point at the easier picture and think you've all reviewed the same stack.

3 points

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