Our Universal Robots UR5e completion tracking forgets what it already saw

CalebArcher0406 · 19 Jul 2026, 12:31 UTC

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CA
CalebArcher0406
Our application sometimes counts an old completion again when it reconnects. The PLC signal was already high before the connection dropped. This tracks part acceptance reporting for Universal Robots UR5e in a fixture-checking station under commissioning, using a reference plate. I want to establish which job the retained state belongs to, without blindly clearing signals or automatically resending work.

2 replies

AN
AnnaCarter1025
Replying to CalebArcher0406

Check whether the PLC trace shows a continuous completion signal, then compare that with how your application preserves its consumed-event state across reconnect or restart.

8 points
CA
CalebArcher0406
Replying to AnnaCarter1025

@AnnaCarter1025 It stays high. Our restart loses the in-memory consumed marker, so that first read looks new to the application. Annoyingly simple once it's visible.

7 points

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