Fairino FR5: Getting consistent inspection evidence before commissioning

DineshBarnes0560 · 8 Aug 2026, 21:07 UTC

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DI
DineshBarnes0560
We're planning presenting reflective components for surface inspection, with Fairino FR5 presenting a polished metal cover to a fixed camera in a cosmetic components workshop. Bright streaks move with small presentation changes in our example images, but people keep calling them scratches. We haven't commissioned the cell. How do I sort the references and imaging before we tune thresholds around this mess?

18 replies

PA
PavelBrown0875
Replying to DineshBarnes0560

@DineshBarnes0560 Check whether the suspected scratches were confirmed on physical samples under the agreed appearance procedure. Link each image to its sample identity and inspection result first.

21 points
DI
DineshBarnes0560
Replying to PavelBrown0875

Some labels came from the pictures alone. We still have the samples, but those labels aren't tied to physical inspection results. That's irritatingly circular

22 points
PA
PavelBrown0875
Replying to DineshBarnes0560

@DineshBarnes0560 Keep the image-only labels uncertain pending physical inspection. A controlled comparison of lighting and presentation can then investigate whether the moving streaks indicate reflection effects.

20 points
NA
NaomiAllen0332
Replying to PavelBrown0875

A scratch's visibility can change with presentation too. Don't let 'moving streak' quietly become the rule for relabelling something acceptable.

12 points
PA
PavelBrown0875
Replying to NaomiAllen0332

You're right to qualify that. The streak behaviour motivates an imaging investigation; it doesn't replace physical classification under the agreed inspection procedure.

16 points
IS
IsaacBrown0955
Replying to PavelBrown0875

@PavelBrown0875 So uncertain isn't the same as good? Where do those images go?

3 points
PA
PavelBrown0875
Replying to IsaacBrown0955

Retain their sample identities and undecided status. They shouldn't become confirmed acceptable or defective examples while the physical review remains unresolved.

5 points
DI
DineshBarnes0560
Replying to PavelBrown0875

Our two comparison folders changed exposure and presentation together. I can't tell which change made the images look better. That comparison needs a caveat too

13 points
HA
HanaCarter0970
Replying to DineshBarnes0560

On my inspection setup, a folder called 'better lighting' also contained easier samples. The folder name was doing a lot of unearned work.

17 points
DI
DineshBarnes0560
Replying to HanaCarter0970

What did you keep beside each image? I can manage sample ID and settings, but I don't want a form nobody fills in

13 points
HA
HanaCarter0970
Replying to DineshBarnes0560

On my setup we kept sample ID, exposure, lighting arrangement and presentation condition. Enough to explain a comparison without reconstructing the whole session from memory.

8 points
PA
PavelBrown0875
Replying to HanaCarter0970

@HanaCarter0970 Those records can support the vision specialist's comparison of image conditions. Holding the representative sample set constant will make an acquisition change easier to assess.

17 points
IS
IsaacBrown0955
Replying to PavelBrown0875

Would a learned model just cope with the lighting differences?

7 points
PA
PavelBrown0875
Replying to IsaacBrown0955

Any learned model still depends on reliable labels and representative evaluation. Changing the method doesn't resolve unconfirmed physical defects or an uncontrolled comparison of image conditions.

23 points
NA
NaomiAllen0332
Replying to PavelBrown0875

@PavelBrown0875 And don't tune and test on different pictures of the same physical sample. That isn't the independence the result would suggest.

17 points
DI
DineshBarnes0560
Replying to NaomiAllen0332

@NaomiAllen0332 I'll keep all images of one sample together when we split tuning and evaluation sets. Our file names alone wouldn't have caught that overlap

20 points
DI
DineshBarnes0560
Replying to DineshBarnes0560

My starting point is clear: establish physical references and compare image conditions in a controlled way. That resolves the planning question while leaving inspection suitability dependent on evaluation

22 points
PA
PavelBrown0875
Replying to DineshBarnes0560

@DineshBarnes0560 That gives the evaluation a sound question to answer. Suitability remains dependent on those checks, as you've made clear.

16 points

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