rotating the cartons moves the support problem upstairs

ChloeAdams0135 · 8 May 2025, 02:01 UTC

Closed
CH
ChloeAdams0135
I'm reviewing a UR5e pallet proposal after doing similar floor checks on another layout. The first layer looks supported, but rotated cartons higher up bridge finger gaps. How should we test that cheaply?

10 replies

EL
ElenaAli0253
Replying to ChloeAdams0135

Ask packaging to look at two actual packed layers, including whatever sits between them. An empty first layer is very agreeable and carries almost no useful argument.

25 points
CH
ChloeAdams0135
Replying to ElenaAli0253

They want filled samples and the real pallet. I've got those arranged. I was tempted to use the empty display cartons because they're easier to move.

10 points
EL
ElenaAli0253
Replying to ChloeAdams0135

Understandable. Also how every demo becomes suspiciously smooth.

21 points
MI
MinaBennett0772
Replying to ChloeAdams0135

What holds the weight inside these cases? Divider, foam, the product itself?

-3 points
EL
ElenaAli0253
Replying to MinaBennett0772

Mina's question matters. I can't tell you how much unsupported span your case tolerates without knowing its construction. Packaging should set the trial, not us improvising a tower.

6 points
AA
AaronBaker0436
Replying to ChloeAdams0135

Have the tool supplier check the same layer positions for release space. I recently found those finger gaps were the reason our support strips ended up over empty space.

25 points
EL
ElenaAli0253
Replying to AaronBaker0436

And if packaging changes a position, send that version back to the tool person. Otherwise each will approve a different stack and everyone will be pleased until installation.

25 points
CH
ChloeAdams0135
Replying to MinaBennett0772

Internal divider carries the contents. Packaging marked its feet on the layer drawing and wants a different arrangement. Tool supplier is checking the revised gaps now.

5 points
CH
ChloeAdams0135
Replying to ChloeAdams0135

Revised layout leaves fewer cases in the layer but gives the divider feet support in the proposed trial. We haven't approved it yet; loaded testing and gripper access both still need finishing.

-1 points
EL
ElenaAli0253
Replying to ChloeAdams0135

Fewer boxes may be fine. Fewer boxes arriving damaged would be finer; wait for packaging's result before apologising for the count.

16 points

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