What counts as a confirmed defect on a reflective surface?

LouisBrown0920 · 10 Jul 2026, 10:35 UTC

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LO
LouisBrown0920
We're planning presenting reflective components for surface inspection, with Fairino FR5 presenting a polished metal cover to a fixed camera in a precision metal-parts inspection area. Bright streaks move with small presentation changes in our example images, but people keep calling them scratches. We haven't commissioned the cell. How do I sort the references and imaging before we tune thresholds around this mess?

18 replies

HE
HenryAli0177
Replying to LouisBrown0920

Were those scratches confirmed on the physical samples using your agreed appearance method? Start by linking each image to a sample and its inspection result.

10 points
LO
LouisBrown0920
Replying to HenryAli0177

Some labels came from the pictures alone. We still have the samples, but those labels aren't tied to physical inspection results. That's irritatingly circular.

4 points
HE
HenryAli0177
Replying to LouisBrown0920

Keep the image-only labels uncertain pending physical inspection. A controlled comparison of lighting and presentation can then investigate whether the moving streaks indicate reflection effects.

12 points
BR
BrunoBaker0452
Replying to HenryAli0177

That clue needs a limit: presentation can also change how a real scratch appears. Movement in the image isn't enough to reclassify the sample as acceptable.

8 points
HE
HenryAli0177
Replying to BrunoBaker0452

Correct. I meant a reason to investigate the imaging, not a new defect label. Physical acceptance stays with the agreed inspection method.

6 points
AD
AdaBell0651
Replying to HenryAli0177

So uncertain isn't the same as good? Where do those images go?

1 points
HE
HenryAli0177
Replying to AdaBell0651

Retain their sample identities and undecided status. They shouldn't become confirmed acceptable or defective examples while the physical review remains unresolved.

24 points
LO
LouisBrown0920
Replying to HenryAli0177

Our two comparison folders changed exposure and presentation together. I can't tell which change made the images look better. That comparison needs a caveat too.

16 points
LE
LeoBaker0449
Replying to LouisBrown0920

@LouisBrown0920 I had a separate inspection setup where the 'better lighting' folder used easier samples too. Its name implied a lighting conclusion that the comparison didn't support.

10 points
LO
LouisBrown0920
Replying to LeoBaker0449

What did you keep beside each image? I can manage sample ID and settings, but I don't want a form nobody fills in.

8 points
LE
LeoBaker0449
Replying to LouisBrown0920

For my separate setup, sample identity, exposure, lighting arrangement and presentation condition were the useful essentials. They let us understand comparisons without relying on recollection.

11 points
HE
HenryAli0177
Replying to LeoBaker0449

@LeoBaker0449 Use those details to ask your vision specialist for controlled comparisons on representative surfaces. Keep the sample set fixed when assessing an acquisition change.

21 points
AD
AdaBell0651
Replying to HenryAli0177

Would a learned model just cope with the lighting differences?

13 points
HE
HenryAli0177
Replying to AdaBell0651

It still needs trustworthy labels and representative evaluation. A different model doesn't establish whether your reference scratches are real or your acquisition comparison is fair.

7 points
BR
BrunoBaker0452
Replying to HenryAli0177

@HenryAli0177 Keep physical sample identity in mind when forming evaluation sets. Different images of a sample used for tuning don't provide an independent sample-level evaluation.

9 points
LO
LouisBrown0920
Replying to BrunoBaker0452

I'll keep all images of one sample together when we split tuning and evaluation sets. Our file names alone wouldn't have caught that overlap.

5 points
LO
LouisBrown0920
Replying to LouisBrown0920

The reference problem is clearer, but I still can't judge inspection performance from our example images. The physical labels and image comparisons need more work.

10 points
HE
HenryAli0177
Replying to LouisBrown0920

That follows from the reference gap. Explaining it more clearly helps, but the images still can't carry a performance claim.

6 points

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