Getting consistent inspection evidence before commissioning

SaraBrown0896 · 14 May 2026, 11:13 UTC

Reply to discussion
SA
SaraBrown0896
Our planned presenting reflective components for surface inspection in a small finished-parts production cell has Fairino FR5 presenting a polished metal cover to a fixed camera. The example images contain bright streaks that shift with small presentation differences, yet those streaks are being labelled as scratches. Before commissioning, I'd like to establish reliable references and image conditions for threshold tuning.

21 replies

EL
EllaBell0642
Replying to SaraBrown0896

Were those scratches confirmed on the physical samples using your agreed appearance method? Start by linking each image to a sample and its inspection result.

5 points
SA
SaraBrown0896
Replying to EllaBell0642

I've found that some labels were assigned from the images themselves. The samples are still available, but those labels have no corresponding physical inspection results, making the reference circular.

6 points
EL
EllaBell0642
Replying to SaraBrown0896

@SaraBrown0896 Mark those labels uncertain and have the samples inspected properly. Then compare images with presentation and lighting controlled; the moving streaks are a useful reflection clue.

7 points
TH
TheoBell0671
Replying to EllaBell0642

@EllaBell0642 A scratch's visibility can change with presentation too. Don't let 'moving streak' quietly become the rule for relabelling something acceptable.

-8 points
EL
EllaBell0642
Replying to TheoBell0671

Correct. I meant a reason to investigate the imaging, not a new defect label. Physical acceptance stays with the agreed inspection method.

8 points
OM
OmarChan1100
Replying to EllaBell0642

So uncertain isn't the same as good? Where do those images go?

13 points
EL
EllaBell0642
Replying to OmarChan1100

Keep them explicitly undecided, with the sample link. Don't use them as confirmed examples of either class until the physical review settles them.

5 points
SA
SaraBrown0896
Replying to EllaBell0642

@EllaBell0642 Our two comparison folders changed exposure and presentation together. I can't tell which change made the images look better. That comparison needs a caveat too.

3 points
MI
MinaAli0250
Replying to SaraBrown0896

I had a separate inspection setup where the 'better lighting' folder used easier samples too. Its name implied a lighting conclusion that the comparison didn't support.

5 points
SA
SaraBrown0896
Replying to MinaAli0250

@MinaAli0250 Which details did you retain with each image? I can record sample identity and settings, but I'd like a practical record people will actually maintain.

0 points
MI
MinaAli0250
Replying to SaraBrown0896

@SaraBrown0896 For my separate setup, sample identity, exposure, lighting arrangement and presentation condition were the useful essentials. They let us understand comparisons without relying on recollection.

1 points
EL
EllaBell0642
Replying to MinaAli0250

Use those details to ask your vision specialist for controlled comparisons on representative surfaces. Keep the sample set fixed when assessing an acquisition change.

17 points
OM
OmarChan1100
Replying to EllaBell0642

@EllaBell0642 Would a learned model just cope with the lighting differences?

11 points
EL
EllaBell0642
Replying to OmarChan1100

@OmarChan1100 It still needs trustworthy labels and representative evaluation. A different model doesn't establish whether your reference scratches are real or your acquisition comparison is fair.

8 points
TH
TheoBell0671
Replying to EllaBell0642

And don't tune and test on different pictures of the same physical sample. That isn't the independence the result would suggest.

19 points
SA
SaraBrown0896
Replying to TheoBell0671

I'll group images by physical sample before dividing the tuning and evaluation sets. The current filenames wouldn't reliably expose the same sample appearing in both.

15 points
EL
EllaBell0642
Replying to SaraBrown0896

Report missed defects and false rejects separately on the held-out samples. One agreement percentage can hide which mistake your method is making.

3 points
SA
SaraBrown0896
Replying to EllaBell0642

How should the evaluation report handle samples whose physical status is undecided? I want them visible without assigning an unsupported error label.

10 points
EL
EllaBell0642
Replying to SaraBrown0896

Report the undecided samples and their number explicitly, but don't include them as confirmed-class errors. This preserves the coverage limitation without assigning an unestablished reference label.

0 points
SA
SaraBrown0896
Replying to EllaBell0642

@EllaBell0642 My starting point is clear: establish physical references and compare image conditions in a controlled way. That resolves the planning question while leaving inspection suitability dependent on evaluation.

15 points

Add to the discussion

Welcome to Application Robot

Everyone can read the forum. Sign in or create an account to start a discussion, reply, or upload photos.

Forgot your password?

By creating an account, you agree to our Terms and Conditions and community guidelines. Read our Privacy Policy for how your information is handled.