We're planning planning repeatable welding of bracket assemblies with Fairino FR5 on a steel gusseted bracket assembly in a robotic welding project review.
Our old inspection notes say it looks aligned while restrained, then falls outside the drawing requirement after release.
I want to untangle fit-up, fixture location and final inspection before our new cell inherits an unexplained correction routine.
This is a records review, not live welding adjustment
Compare the specified inspection condition and reference supports with the historical sheets. Do individual measurements identify whether the assembly was restrained or released?
@ImranBarnes0566 My sheets contain both restrained and released results, with some conditions unlabelled. Although the drawing specifies the dimension, the inspection procedure doesn't clearly define the supports
Have quality and the drawing owner define the acceptance condition. Group the old results by known measurement state; that should make them comparable.
Grouping by restraint state won't fully establish comparability if reference supports, fixture revisions or process revisions differ or remain unknown within each group.
@HenryBrown0873 That's a fair correction. State grouping addresses only one source of difference; the review also needs support conditions and fixture and process references, with missing information explicitly identified.
Keep the revision unconfirmed in the data. A separate note can preserve the recollection as a lead without presenting it as an established fixture reference.
On my bracket job, filling blanks from memory produced a very persuasive trend. Finding the original fixture sheets made the trend disappear. Not my favourite chart
The acceptance requirement may apply to the released assembly. A dimension maintained by fixture restraint doesn't establish what that dimension will be once the restraint is removed.
@ImranBarnes0566 I've had the drawing owner confirm the released inspection condition and its reference supports. Quality is adding those requirements to the sheet so the measurement state is explicit
@ChloeBrown0918 Where sample links exist, pair incoming fit-up observations with the released measurements. That allows the welding engineer to assess associations in the context of the documented process.
The linked records show different fit-up conditions among assemblies that moved after release. It's a lead, but I can't tell whether fit-up caused the movement
Additional restraint may alter distortion without establishing acceptable released dimensions. The fixture and welding specialists should jointly assess how restraint, thermal movement and release interact.
Include them as proposals requiring the welding engineer's assessment against applicable process requirements. A fixture-review note shouldn't itself authorise a change to the welding sequence.