The second layer supports the cartons on their weaker sides

HanaChan1057 · 4 Sept 2026, 07:54 UTC

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HA
HanaChan1057
I am reviewing an FR5 pallet layout. Packaging identifies two supported base edges on our product carton, but the alternating pattern bridges gaps beneath them. Tooling review has only considered the outer dimensions.

19 replies

AN
AnikaBrown0943
Replying to HanaChan1057

Show packaging that exact layer. Neat rectangles aren't a load assessment

12 points
HA
HanaChan1057
Replying to AnikaBrown0943

They are on today's review call. I have added the base-edge positions to the drawing and asked the tool supplier to bring the full gripper envelope.

12 points
AN
AnikaBrown0943
Replying to HanaChan1057

Include the layer below. The gap is a relationship between layers

20 points
MI
MiaAli0209
Replying to HanaChan1057

We did a similar review and everybody argued about the top layer while stores quietly supplied a different pallet. Can you put the pallet construction in that pack too? Boards and gaps, not just its footprint.

8 points
AN
AnikaBrown0943
Replying to MiaAli0209

Yep, actual pallet variant. Not whichever model came free with the drawing software

7 points
CA
CalebAbbott0058
Replying to HanaChan1057

Our simulated tool cleared until we added the already placed cartons. Include the full placement sequence and release positions; a single isolated carton can make a poor pattern look feasible

6 points
AN
AnikaBrown0943
Replying to CalebAbbott0058

Especially the last placement before the layer changes

22 points
HA
HanaChan1057
Replying to CalebAbbott0058

The supplier's image contains only the carton being placed. They will add neighbouring cartons and show the two layer transitions. We also have the actual pallet drawing now.

13 points
JU
JuliaBaker0500
Replying to HanaChan1057

Ask what the operator sees when the wrong carton orientation arrives. You can approve a pattern all day and still load it wrong if the incoming label has no reliable relationship to those supported edges.

-2 points
HA
HanaChan1057
Replying to JuliaBaker0500

The printed end panel is tied to the packing orientation according to our work instruction. I have not checked whether production consistently follows that instruction.

10 points
JU
JuliaBaker0500
Replying to HanaChan1057

Then put that on the review list as an observation needed from packing. The instruction tells you the intended relationship. Actual packed stock tells you whether you can rely on it today.

17 points
AN
AnikaBrown0943
Replying to JuliaBaker0500

And don't claim reliability from the one sample sitting in the meeting room

9 points
HA
HanaChan1057
Replying to HanaChan1057

Packaging wants to assess a revised pattern with fewer rotated positions. The tooling supplier says that changes its placement order. Neither is ready to approve the original layout.

7 points
MI
MiaAli0209
Replying to HanaChan1057

That's useful even if the meeting feels less tidy now. Who updates the drawing both suppliers are using? Ours left with different versions and spent the next call disagreeing about a carton that had already moved.

5 points
HA
HanaChan1057
Replying to MiaAli0209

Our project engineer owns the shared revision. I am listing support, incoming orientation and tool sequence as unresolved points against that one candidate pattern.

0 points
CA
CalebAbbott0058
Replying to HanaChan1057

Mark any geometry assumptions in the model as well. The next reviewer should be able to distinguish measured packaging and tooling from provisional outlines without finding the meeting recording

10 points
AN
AnikaBrown0943
Replying to HanaChan1057

Has the original approval request been withdrawn? People do click old attachments

4 points
HA
HanaChan1057
Replying to AnikaBrown0943

Yes. I have replaced it with a review-required revision and a list of evidence still needed. Packed-stock checks and the revised sequence review will follow; nothing is cleared for production.

3 points
AN
AnikaBrown0943
Replying to HanaChan1057

That's an honest status. Now the drawing and the unresolved questions agree

4 points

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