We're planning planning camera inspection of reflective parts, with Universal Robots UR5e presenting a reflective aluminium bezel to a fixed camera in a robot-presented camera station. Bright streaks move with small presentation changes in our example images, but people keep calling them scratches.
We haven't commissioned the cell. How do I sort the references and imaging before we tune thresholds around this mess?
Check whether the suspected scratches were confirmed on physical samples under the agreed appearance procedure. Link each image to its sample identity and inspection result first.
@HanaAllen0274 Some labels came from the pictures alone. We still have the samples, but those labels aren't tied to physical inspection results. That's irritatingly circular.
Mark those labels uncertain and have the samples inspected properly. Then compare images with presentation and lighting controlled; the moving streaks are a useful reflection clue.
That clue needs a limit: presentation can also change how a real scratch appears. Movement in the image isn't enough to reclassify the sample as acceptable.
Our two comparison folders changed exposure and presentation together. I can't tell which change made the images look better. That comparison needs a caveat too.
@NoraAdams0148 On my inspection setup, a folder called 'better lighting' also contained easier samples. The folder name was doing a lot of unearned work.
@TheoArcher0410 The reference problem is clearer, but I still can't judge inspection performance from our example images. The physical labels and image comparisons need more work.