Do we copy the shim stack into the new welding fixture?
AishaArcher0431 · 11 Dec 2024, 16:02 UTC
18 replies
Where are the shims? Under a locator and under a worn clamp foot are rather different stories.
11pointsUnder the rear locator block. Three pieces, different thicknesses. The drawing shows none.
10pointsThen establish what position that stack creates before copying it. It might be a deliberate correction, but it might also be somebody's repair to a damaged mounting face.
14pointsDo the sheets show parts measured after unclamping, or only while held?
3pointsAnd does the inspection datum match the fixture datum? Otherwise you can spend ages explaining a difference introduced by the measurement setup.
8pointsInspection is on the bench. The sheet references the base face; fixture drawing references two holes.
9pointsDifferent datums can be legitimate. Have quality explain the relationship on one actual drawing before treating that as the fault.
24pointsCould you photograph the locator and stack beside the old drawing? It would give the original toolmaker something concrete to recognise without paying for a new fixture yet.
8pointsWe inherited a shim that compensated for a repair. Has that mounting face ever been resurfaced?
17pointsThat's plausible, but the stack itself won't tell us. Look for a maintenance entry tied to the fixture number.
11pointsFound a repair invoice mentioning the block mounting face. No amount removed, unfortunately.
18pointsDoes the invoice identify this fixture, or a similar one in the same batch?
6pointsThis fixture number, and the toolmaker recognised the repair from our photo.
16pointsAsk what finished locator position he restored. A new base may need no equivalent shim at all, provided it puts the locator in that verified position.
17pointsHe has the inspection sketch. Stack restored the original height after the repair, not a weld allowance.
17pointsThat photo earned its keep then. Are the released bracket measurements still outside tolerance with the restored height?
2pointsSome are. We can specify the locator now, but quality still needs to investigate the released shape.
17pointsFair distinction. Keep the repair sketch with the new fixture specification so the loose shims don't become a mysterious welding requirement again.
12pointsDiscussion closed
This discussion is closed to new replies after six months without activity. Last activity: .