Do we copy the shim stack into the new welding fixture?

AishaArcher0431 · 11 Dec 2024, 16:02 UTC

Closed
AI
AishaArcher0431
I'm reviewing records for our FR10 bracket cell. Old fixture has loose shims. Nobody signed their purpose.

18 replies

EL
ElenaAli0253
Replying to AishaArcher0431

Where are the shims? Under a locator and under a worn clamp foot are rather different stories.

11 points
AI
AishaArcher0431
Replying to ElenaAli0253

Under the rear locator block. Three pieces, different thicknesses. The drawing shows none.

10 points
EL
ElenaAli0253
Replying to AishaArcher0431

Then establish what position that stack creates before copying it. It might be a deliberate correction, but it might also be somebody's repair to a damaged mounting face.

14 points
AN
AnilAli0201
Replying to AishaArcher0431

Do the sheets show parts measured after unclamping, or only while held?

3 points
EL
ElenaAli0253
Replying to AnilAli0201

And does the inspection datum match the fixture datum? Otherwise you can spend ages explaining a difference introduced by the measurement setup.

8 points
AI
AishaArcher0431
Replying to ElenaAli0253

Inspection is on the bench. The sheet references the base face; fixture drawing references two holes.

9 points
EL
ElenaAli0253
Replying to AishaArcher0431

Different datums can be legitimate. Have quality explain the relationship on one actual drawing before treating that as the fault.

24 points
CH
ChloeAdams0135
Replying to AishaArcher0431

Could you photograph the locator and stack beside the old drawing? It would give the original toolmaker something concrete to recognise without paying for a new fixture yet.

8 points
HE
HenryAllen0264
Replying to AishaArcher0431

We inherited a shim that compensated for a repair. Has that mounting face ever been resurfaced?

17 points
EL
ElenaAli0253
Replying to HenryAllen0264

That's plausible, but the stack itself won't tell us. Look for a maintenance entry tied to the fixture number.

11 points
AI
AishaArcher0431
Replying to ElenaAli0253

Found a repair invoice mentioning the block mounting face. No amount removed, unfortunately.

18 points
AN
AnilAli0201
Replying to AishaArcher0431

Does the invoice identify this fixture, or a similar one in the same batch?

6 points
AI
AishaArcher0431
Replying to AnilAli0201

This fixture number, and the toolmaker recognised the repair from our photo.

16 points
EL
ElenaAli0253
Replying to AishaArcher0431

Ask what finished locator position he restored. A new base may need no equivalent shim at all, provided it puts the locator in that verified position.

17 points
AI
AishaArcher0431
Replying to ElenaAli0253

He has the inspection sketch. Stack restored the original height after the repair, not a weld allowance.

17 points
CH
ChloeAdams0135
Replying to AishaArcher0431

That photo earned its keep then. Are the released bracket measurements still outside tolerance with the restored height?

2 points
AI
AishaArcher0431
Replying to ChloeAdams0135

Some are. We can specify the locator now, but quality still needs to investigate the released shape.

17 points
EL
ElenaAli0253
Replying to AishaArcher0431

Fair distinction. Keep the repair sketch with the new fixture specification so the loose shims don't become a mysterious welding requirement again.

12 points

Discussion closed

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