Our lower-count FR5 pattern shifts the queue into dispatch

MinaAdams0163 · 5 Nov 2025, 15:07 UTC

Closed
MI
MinaAdams0163
The lower-count pattern is still in our comparison. Support looks more promising, tool opening still needs review, and dispatch says the extra pallets could block their staging space. I need that cost beside the fancy alternating option, not dismissed as somebody else's department.

13 replies

JA
JaneAli0249
Replying to MinaAdams0163

Ask dispatch to walk through a busy changeover with it. Extra pallet isn't just another footprint if they have to move the previous product out before there's anywhere to put it.

20 points
CL
ClaraAllen0263
Replying to MinaAdams0163

I would also ask what the normal collection rhythm is. A staging problem might depend on when pallets leave, though that is not permission to assume a more convenient collection schedule for the robot proposal.

9 points
MI
MinaAdams0163
Replying to ClaraAllen0263

Clara, collection rhythm is fixed for this comparison. Jane, the busy changeover is where dispatch predicts the blockage. Quiet single-product runs are easy, as usual.

7 points
AA
AaronBarnes0523
Replying to MinaAdams0163

Could the lower-count option be assessed for only the product where it gives the clearest support benefit? A universal pattern might not be the useful target.

13 points
BR
BrunoChan1061
Replying to AaronBarnes0523

That adds a pattern change, Aaron, so include how the setter selects and checks the right one rather than assuming the flexibility comes free.

16 points
JA
JaneAli0249
Replying to BrunoChan1061

Bruno, true, but Mina already has changeovers. It might be a manageable addition, not a reason to force every carton into the same arrangement.

12 points
MI
MinaAdams0163
Replying to JaneAli0249

Aaron, one product is where most of the support concern sits. I'll ask for that limited option too. Bruno and Jane, selection and changeover effort will stay in it. Nobody gets a free clever feature.

17 points
CL
ClaraAllen0263
Replying to MinaAdams0163

Can dispatch show the expected pallet buildup using their actual outgoing batches? A sketch with the collection points marked may expose the awkward period before anyone spends time redrawing the station.

6 points
BR
BrunoChan1061
Replying to JaneAli0249

Jane, manageable is all I meant to leave open; I've seen a supposedly automatic recipe change still rely on a handwritten note at the bench.

13 points
MI
MinaAdams0163
Replying to ClaraAllen0263

Dispatch did the sketch. The worst overlap is old product waiting to leave while the new batch starts. Extra pallet worsens it, but the overlap exists with either pattern.

7 points
AA
AaronBarnes0523
Replying to MinaAdams0163

That is useful to know without charging the entire existing problem to the alternative. What additional handling does the extra pallet cause during that overlap?

15 points
MI
MinaAdams0163
Replying to AaronBarnes0523

Still being worked out. I have kept the existing overlap and the added pallet separate in the comparison. Packaging and tool access reviews remain open too.

16 points
JA
JaneAli0249
Replying to MinaAdams0163

Good. I'd rather see a messy honest comparison than a drawing where all the inconvenient pallets have mysteriously gone home.

12 points

Discussion closed

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