the turned boxes bridge our finger gaps

SaraChan1070 · 17 Feb 2026, 16:52 UTC

Closed
SA
SaraChan1070
I have a joint section of our proposed FR5 pallet layer now. Turning the packed boxes for the next layer puts two bearing edges over the finger gaps below. Would a straight-layer option be a sensible comparison before we commit to a support sheet?

10 replies

CA
CallumCarter0969
Replying to SaraChan1070

Yes. My own sheet option has stalled because nobody can source the specified sheet. Is yours an actual available material or a line added to the drawing?

9 points
AL
AlexBennett0733
Replying to SaraChan1070

The straight option still needs checking with the actual packed cases. Do its bearing edges land where packaging expects, or does it merely make the finger exit easier?

9 points
JA
JaneAli0249
Replying to CallumCarter0969

Callum, even a stocked sheet needs somebody to put it there, and somebody to deal with the stack when it arrives bent; our packer quite reasonably wanted that work in the comparison

5 points
SA
SaraChan1070
Replying to AlexBennett0733

Alex, packaging has marked acceptable bearing edges on the straight section. Callum, the sheet is only a proposal so far. Jane's handling point matters because our packer also tends the label station.

-3 points
CA
CallumCarter0969
Replying to SaraChan1070

Then give the straight option a price. Don't wait for the sheet to acquire a supplier by sympathy.

16 points
JA
JaneAli0249
Replying to SaraChan1070

And count whole orders, Sara, not just boxes on one pallet; a few empty positions can turn into another pallet change at exactly the moment your packer is busy labelling

8 points
AL
AlexBennett0733
Replying to JaneAli0249

Jane's extra pallet is the tradeoff I'd expect to see. I'd still favour the simpler tool if the dispatch space and exchange work fit, but I wouldn't decide from the layer picture alone

-1 points
SA
SaraChan1070
Replying to AlexBennett0733

We priced the whole order and walked the extra pallet change with dispatch. There is space in the existing marked staging area, and the extra exchange costs less than the sheet handling in our estimate. Tooling has also shown the full finger exit for the straight layer.

22 points
CA
CallumCarter0969
Replying to SaraChan1070

Did that walk include a partial pallet? That's where our lovely neat exchange explanation went wrong.

4 points
SA
SaraChan1070
Replying to CallumCarter0969

It did, including resuming it after a different order. We have selected the straight-layer design for the trial quotation. Thank you, Jane, for making me count the packer's work rather than just the boxes.

4 points

Discussion closed

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