Old bracket fixture has a clamp nobody can explain

NoraAbbott0061 · 17 Feb 2025, 16:44 UTC

Closed
NO
NoraAbbott0061
Our FR5 fixture proposal copies an extra clamp from an old welding jig. Records say the released bracket failed inspection. No reason recorded for the extra clamp. I want that assumption challenged before manufacture.

8 replies

GR
GraceBennett0755
Replying to NoraAbbott0061

Ask the fixture designer to distinguish the locating features from the restraints on the existing drawing. The extra clamp may have served a legitimate purpose, but copying it does not explain its effect on the final released part.

10 points
NO
NoraAbbott0061
Replying to GraceBennett0755

Designer marked it as restraint only. The old inspection sheet measures the upright while clamped. The finished drawing specifies the released assembly. Those are different conditions.

9 points
GR
GraceBennett0755
Replying to NoraAbbott0061

Then preserve those conditions in the review, rather than comparing the measurements as though they were equivalent. Do any retained parts have incoming fit-up measurements linked to their final inspection records?

20 points
NI
NinaCarter1023
Replying to NoraAbbott0061

We once traced a fixture change to a different incoming part revision. Are the gusset and angle revisions written against those old batches, or only the finished bracket number?

-2 points
GR
GraceBennett0755
Replying to NinaCarter1023

That would be useful context for the fit-up question. An apparently unexplained correction can become understandable once the component history is visible, though it still needs assessment for the new process.

10 points
NO
NoraAbbott0061
Replying to NinaCarter1023

Only the bracket number is consistent. Two retained samples have different gusset revisions. Quality is separating them before measurement; we cannot attribute the old spread to the clamp alone.

6 points
GR
GraceBennett0755
Replying to NoraAbbott0061

That is a defensible limitation. Put ownership of the new fit-up and final acceptance checks into the requirements so the next fixture review has evidence the old records lack.

23 points
LE
LeoChan1058
Replying to NoraAbbott0061

And stop calling the copied clamp a correction in the new specification. It is an unverified legacy feature. Somebody maintaining the cell later will otherwise assume the word means it was tested.

15 points

Discussion closed

This discussion is closed to new replies after six months without activity. Last activity: .