our spacer length sheet mixes two different measurements

HanaBrooks0796 · 22 Sept 2025, 11:24 UTC

Closed
HA
HanaBrooks0796
I'm helping plan UR5e loading for spacer blanks and have inherited a sheet headed stick-out. One person measured to the flat end, another to the edge of the chamfer. It has all been plotted as seating error. Before anyone redesigns the loader, I want a sensible hand-loaded comparison. We have the actual samples, thankfully. What would you put on the new sheet?

10 replies

HA
HassanBrown0878
Replying to HanaBrooks0796

Which surface actually seats against the stop on these blanks?

19 points
HA
HanaBrooks0796
Replying to HassanBrown0878

The rear flat face. The opposite end has the chamfer which caused the mixed measurements. The drawing locates the finished feature from the rear face.

9 points
HA
HassanBrown0878
Replying to HanaBrooks0796

Record each blank's face-to-face length and repeat its seating measurement using one agreed reference.

21 points
DI
DineshBrown0908
Replying to HanaBrooks0796

Keep each sample identified. Did the old sheet mix repeated measurements of one blank with measurements of different blanks? That would make the chart even harder to read.

10 points
HA
HanaBrooks0796
Replying to DineshBrown0908

It did. Five blanks, some repeated, and the rows don't say which. I can't rescue that chart. We have asked inspection to set up a fresh comparison with named samples and one measurement method.

7 points
NO
NoahArcher0368
Replying to HanaBrooks0796

I have seen a class argue about machine repeatability while one student measured a burr and the next avoided it. Agree how to assess the end face as well as where the instrument goes. And do not make the new sheet so elaborate that nobody finishes it.

15 points
HA
HassanBrown0878
Replying to HanaBrooks0796

Who is doing the repeated loading for the comparison?

23 points
HA
HanaBrooks0796
Replying to HassanBrown0878

Our machinist is doing it with inspection. They are recording the same blank across repeats before changing samples, including its end-face condition. Thanks, Noah; that is a manageable sheet, not the monster I was drafting.

8 points
HA
HanaBrooks0796
Replying to HanaBrooks0796

Fresh results show genuine length differences between blanks, but one identified blank also changes position across repeats. The mixed old chart hid both. The machinist is checking the stop and seating contacts before we decide what belongs in the loading trial.

9 points
DI
DineshBrown0908
Replying to HanaBrooks0796

Was that repeat variation still there with the same measuring person? Useful to know before you put all of it down to seating.

18 points

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